Auto Bagging + Recessing + Stick-Insertion Combined Machine for Mushroom Cultivation
The BMCXH1800A Auto Bagging + Recessing + Stick-Insertion Combined Machine is a fully automatic mushroom cultivation bag preparation system that integrates online bag making, substrate filling, bag recessing, stick insertion, and basket loading, helping black fungus and other short-bag mushroom farms achieve efficient production, reduce labor costs, and improve the consistency of mushroom cultivation bags.
Key Specifications
|
Model |
BMCXH1800A |
|
Machine Type |
Fully Automatic Bagging + Recessing + Stick-Insertion Combined Machine |
|
Main Functions |
Online bag making, automatic bagging, substrate filling, recessing, stick insertion, basket loading |
|
Application |
Short bag cultivation requiring recessing and stick insertion |
|
Suitable Mushroom |
Black Fungus (Auricularia auricula-judae) and similar short-bag cultivated mushrooms |
|
Production Capacity |
1400-1800 bags/hour |
|
Power Supply |
19.4 kW |
|
Machine Dimension |
4330 × 2050 × 2050 mm |
|
Machine Weight |
2800 kg |
|
Automation Level |
Fully Automatic |
|
Control System |
PLC + Servo Motor Control |
|
Bag Supply Method |
Roll film bag supply with online bag forming |
|
Filling Method |
Horizontal screw filling system |
|
Operation Requirement |
One operator can manage single or multiple machines |
|
Main Advantages |
High efficiency, stable bag quality, low noise, labor saving, suitable for cold environments |
The BMCXH1800A Fully Automatic Bagging + Recessing + Stick-Insertion Combined Machine is a specialized automation solution designed for industrial mushroom cultivation that requires bag recessing and stick insertion processes, especially for black fungus cultivation.
In traditional black fungus cultivation, workers need to manually complete multiple processes, including bag preparation, substrate filling, bag mouth shaping, stick insertion, and basket arrangement. These manual operations require significant labor input and may result in inconsistent bag tightness, uneven substrate distribution, and unstable production efficiency.
The BMCXH1800A combines these processes into a single intelligent production system. It can automatically produce cultivation bags from roll film, complete substrate filling, perform bag recessing, insert cultivation sticks, and load finished bags into baskets. This greatly reduces manual operation requirements and provides a more efficient solution for modern mushroom farms.
The machine adopts advanced PLC control technology and servo motor drive systems, enabling accurate control of production speed, bag size, filling quantity, and operation position. Operators can easily adjust production parameters through the touchscreen interface according to different cultivation requirements.
Equipped with a horizontal screw filling system, the machine provides stable substrate filling with less damage to cultivation bags. The substrate inside the bag is compact and uniform, with consistent upper and lower tightness, creating better conditions for mushroom mycelium growth.
The BMCXH1800A also adopts a plastic scraper feeding system instead of a traditional vibrating bowl for stick feeding. This design reduces operating noise and provides more stable performance, especially under low-temperature working conditions.
Working Principle
Online Bag Making
The machine uses roll film as the bag material.
The film is automatically unfolded, cut, and formed into cultivation bags according to preset dimensions.
The online bag-making process ensures:
- Accurate bag length
- Stable bag size
- Continuous production
- Reduced material waste
The heating control system keeps the bag material flexible, ensuring smooth operation even in low-temperature environments.
Automatic Bag Feeding
After bag forming, the machine automatically transfers empty cultivation bags into the filling position.
The positioning system ensures each bag is accurately placed before substrate filling.
Automatic Substrate Filling
Prepared mushroom substrate is delivered into the filling system.
The machine uses a horizontal screw filling structure to:
- Reduce bag damage
- Improve filling stability
- Maintain uniform substrate density
- Ensure consistent bag tightness
The filling quantity and compression level can be adjusted through the touchscreen control system.
Automatic Bag Recessing
After filling, the machine automatically performs the recessing process.
The bag mouth is shaped according to cultivation requirements, creating a suitable structure for subsequent stick insertion and mushroom growth.
This process improves production consistency compared with manual operation.
Automatic Stick Insertion
The machine automatically supplies and inserts cultivation sticks into the recessed bag openings.
The plastic scraper feeding system provides:
- Lower operating noise
- Stable stick transportation
Better performance in cold environments
Automatic Basket Loading
After completing bagging, recessing, and stick insertion, finished mushroom bags are automatically arranged and loaded into cultivation baskets.
The bags can then be transferred directly to sterilization and cultivation processes.
Suitable Raw Materials and Mushroom Applications
Suitable Substrate Materials
It is mainly designed for:
The machine is especially suitable for black fungus short-bag cultivation requiring:
- Bag recessing
- Stick insertion
- High-density production
It can also be adapted for other mushroom varieties using similar cultivation methods.
Capacity / Production Scale
The BMCXH1800A provides a production capacity of:
1400-1800 mushroom bags per hour
It is suitable for:
- Medium and large-scale black fungus farms
- Commercial mushroom cultivation factories
- Automated edible fungi production facilities
- Mushroom substrate production companies
Compared with manual production, this machine can significantly improve production efficiency while reducing labor dependence and improving cultivation bag consistency.
Automation Level
The BMCXH1800A is a fully automatic mushroom bag production system.
Automation functions include:
✔ Automatic roll film bag making
✔ Automatic bag feeding
✔ Automatic substrate filling
✔ Automatic bag recessing
✔ Automatic stick insertion
✔ Automatic basket loading
✔ PLC intelligent control
✔ Servo motor precision positioning
✔ Touchscreen parameter adjustment
A single operator can operate one machine or multiple production units, making it highly suitable for intelligent mushroom factories.
Integration with Mushroom Production Lines
Upstream Equipment Connection
Substrate Preparation Equipment
The machine can connect with:
- Sawdust crusher
- Mushroom substrate mixer
- Compost mixing machine
- Automatic substrate conveyor system
These machines prepare and transport cultivation substrate before bag production.
Downstream Equipment Connection
- Mushroom substrate sterilizer
- Autoclave system
- Automatic inoculation machine
- Mushroom spawn injection equipment
- Mushroom growing room system
- Temperature and humidity control system
- Mushroom humidification equipment
Service & FAQ
Installation & Service
Services include:
- Machine installation guidance
- Production line layout suggestions
- Equipment commissioning support
- Parameter adjustment assistance
Training covers:
- Machine operation procedures
- PLC touchscreen operation
- Daily maintenance methods
- Production parameter adjustment
Available services:
- Original spare parts supply
- Wearing parts replacement
- Maintenance recommendations
Support includes:
- Remote technical assistance
- Troubleshooting guidance
- Production optimization suggestions
We provide:
- Long-term technical consultation
- Equipment maintenance support
- Production expansion solutions
FAQ
The machine can produce approximately 1400-1800 mushroom bags per hour, making it suitable for commercial-scale mushroom cultivation.
Yes. The machine supports roll film supply and can automatically complete bag forming, cutting, and production online, improving efficiency and reducing manual work.
Yes. It can be integrated with substrate crushers, mixers, sterilizers, inoculation machines, conveyors, and environmental control systems to create a complete automated mushroom cultivation line.
