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Fully Intelligent Square Bag Mushroom Bagging Machine for Industrial Shiitake Cultivation

The BMXH800D Fully Intelligent Square Bag Mushroom Bagging Machine is an advanced automated substrate filling solution designed for industrial mushroom farms, featuring a servo control system, intelligent digital adjustment, automatic counting, automatic detection and safety protection functions to achieve accurate, stable and efficient square bag preparation for large-scale shiitake mushroom cultivation.

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Key Specifications

The BMXH800D is developed specifically for factory-scale mushroom cultivation, especially for producers using square cultivation bags. Compared with traditional semi-automatic bagging machines, this intelligent model integrates servo technology and digital control systems to improve filling accuracy, production stability and operator convenience.

The machine adopts automotive industrial manufacturing technology, combined with an advanced enlarged electromagnetic clutch and intelligent control system. Parameters such as bag length and substrate tightness can be adjusted through a digital interface, helping mushroom farms achieve standardized cultivation bag production.

Specification

BMXH800D

Machine Type

Fully Intelligent Square Bag Mushroom Bagging Machine

Application

Industrial Mushroom Bagging

Input Power

4.5 kW

Voltage

380V

Production Efficiency

800 bags/hour

Machine Weight

230 kg

Machine Dimensions

1850 × 540 × 1150 mm

Control System

Full Servo Control System

Transmission System

Enlarged Electromagnetic Clutch

Bagging Length

0–48 cm

Operation Mode

Intelligent Automatic Control

Counting Function

Automatic Counting

Detection Function

Automatic Detection System

Safety System

Infrared Safety Protection

Suitable Bag Types

Square Mushroom Cultivation Bags

Recommended Mushroom

Shiitake Mushroom

Optional Sleeve Sizes

10 × 8 × 35 cm

13 × 12 × 45 cm

20 × 12 × 45 cm

25 × 14 × 45 cm

 

Working Principle

The BMXH800D completes the mushroom bag preparation process through an intelligent mechanical system.
01

Prepare Mushroom Substrate

Before bagging, cultivation materials are prepared according to the mushroom cultivation formula.

Common materials include:

Hardwood sawdust

Corn cob

Cottonseed hull

Agricultural waste materials

Nutrient additives

The substrate should be crushed, mixed evenly and adjusted to the required moisture level before entering the bagging process.

02

Install Square Bag Sleeve

According to different cultivation requirements, the machine can be equipped with different square bag sleeves.

Available sleeve specifications include:

10 × 8 × 35 cm

13 × 12 × 45 cm

20 × 12 × 45 cm

25 × 14 × 45 cm

Different sleeve sizes allow growers to select suitable cultivation bag dimensions according to mushroom variety, cultivation cycle and production method.

03

Automatic Bag Positioning and Detection

After placing the cultivation bag onto the filling position, the intelligent detection system identifies the operating condition.

The machine is equipped with:

Automatic detection function

Infrared safety protection system

Intelligent control monitoring

These functions improve operational safety and reduce errors during continuous production.

04

Servo-Controlled Filling Process

The servo system controls the filling mechanism with high precision.

The enlarged electromagnetic clutch provides stable power transmission, allowing continuous operation during large-scale production.

The system controls:

Filling quantity

Bag length

Filling tightness

Production counting

05

Digital Parameter Adjustment

Operators can adjust production parameters through the intelligent control system.

Adjustable functions include:

Bagging length: 0–48 cm

Substrate filling density

Production quantity settings

This helps maintain consistent substrate conditions between individual cultivation bags.

06

Finished Bag Output

After filling, the finished square cultivation bags are removed and transferred to the next production stages:

Bag Sealing → Sterilization → Cooling → Inoculation → Incubation → Fruiting

Suitable Raw Materials and Mushroom Applications

The BMXH800D is mainly designed for industrial edible mushroom cultivation using square bags, especially for high-volume shiitake production.

Suitable Mushroom Cultivation

Hardwood sawdust substrate
Corn cob substrate
Wood chip-based substrate
Cottonseed hull mixtures
Agricultural residue-based cultivation materials

Suitable Mushroom Varieties

Shiitake Mushroom (Lentinula edodes)
The BMXH800D is particularly suitable for shiitake mushroom factories using square cultivation bags.
Square bags provide:
Stable substrate shape
Efficient space utilization
Convenient stacking during incubation
Suitable conditions for industrial production
The adjustable filling parameters help maintain consistent bag weight and density, which contributes to uniform mycelium colonization.
Other Bag-Cultivated Mushrooms
Depending on cultivation requirements and bag specifications, the machine may also be suitable for other edible mushrooms using square bag systems.
Customers can select suitable sleeve dimensions according to their cultivation process.

Capacity, Production Scale and Automation Level

The BMXH800D provides a production capacity of 800 bags/hour, making it suitable for commercial mushroom farms requiring standardized and continuous bag preparation.

Recommended Applications

Industrial Shiitake Mushroom Farms

Suitable for:

Large-scale cultivation factories

Automated mushroom production bases

Commercial substrate preparation workshops

Medium and Large Mushroom Production Lines

The machine can operate as part of an integrated production system with upstream and downstream equipment.

Automation Level

The BMXH800D is a high-level intelligent semi-automatic bagging machine with multiple automation functions:

Intelligent Functions

✔ Full servo control
✔ Automatic counting
✔ Automatic detection
✔ Digital parameter adjustment
✔ Infrared safety protection

Compared with traditional mechanical bagging equipment, it reduces dependence on operator experience and improves production consistency.

 

Integration with Mushroom Production Lines

The BMXH800D is designed to work as part of a complete industrial mushroom 

Upstream Equipment

Sawdust Crusher

Processes wood materials into suitable particle sizes for mushroom substrate.

Substrate Mixer

Provides uniform mixing of:

Sawdust

Water

Nutrients

Other additives

before bagging.

Conveyor System

Automatically transfers prepared substrate to the bagging station.

Downstream Equipment

The BMXH800D is especially suitable for factories seeking a complete automated mushroom production solution.
Steam Sterilizer
Sterilizes filled cultivation bags to reduce contamination risk.
Mushroom Inoculation Machine
Performs efficient inoculation after sterilization and cooling.
Cultivation Racks
Supports incubation and fruiting management.
production workflow:
Raw Material Processing → Substrate Mixing → Intelligent Bagging → Sterilization → Inoculation → Incubation → Fruiting

Service & FAQ

To support overseas mushroom cultivation projects, professional technical services can be provided.

Installation Guidance

Includes:

  • Machine positioning
  • Electrical connection instructions
  • Sleeve installation
  • Control system setup
Commissioning Service

Support includes:

  • Machine testing
  • Servo parameter adjustment
  • Bagging process optimization
  • Trial production with customer substrate
Operator Training

Training can include:

  • Intelligent control panel operation
  • Production parameter adjustment
  • Daily maintenance
  • Safety operation procedures
Spare Parts Supply

Available spare parts include:

  • Bagging sleeves
  • Electromagnetic clutch components
  • Servo system components
  • Mechanical wear parts
Technical Support & After-Sales Service

Support can include:

  • Remote troubleshooting
  • Operation guidance
  • Maintenance suggestions
  • Spare parts assistance

FAQ

What type of mushroom bags does the BMXH800D use?
The machine is designed mainly for square mushroom cultivation bags, especially for industrial shiitake mushroom production.
What is the production capacity?
The BMXH800D can produce approximately 800 bags per hour. Actual output may vary depending on substrate properties, bag size and production settings.
What square bag sizes are available?
The machine can be configured with:
10 × 8 × 35 cm
13 × 12 × 45 cm
20 × 12 × 45 cm
25 × 14 × 45 cm
Custom sleeve sizes can also be discussed according to cultivation requirements.
Can the machine automatically count production quantity?
Yes. The BMXH800D includes an automatic counting function, allowing operators to monitor production output more conveniently.
How does the servo system improve the machine performance?
The servo system provides more accurate control of filling parameters, helping maintain consistent bag size, substrate density and production quality during continuous operation.
Is the machine suitable for small mushroom farms?
The BMXH800D is mainly designed for medium and large-scale mushroom farms because of its intelligent functions and industrial production capacity. Smaller farms may choose compact bagging models according to their production requirements.
Can the machine be integrated into a fully automated mushroom production line?
Yes. It can be connected with substrate crushers, mixers, conveyors, sterilizers, inoculation machines and cultivation systems to build a complete mushroom production workflow.

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