Auto Bagging + Collar + Cap Combined Machine for Mushroom Cultivatio
The Auto Bagging + Collar + Cap Combined Machine is a fully automatic mushroom bag processing system that integrates substrate bagging, collar installation, cap placement, and basket loading in one machine, helping mushroom farms reduce labor costs, improve production efficiency, and achieve consistent bag quality for large-scale industrial mushroom cultivation.
Key Specifications
|
Model |
BMCXH1400A |
|
Machine Type |
Fully Automatic Bagging + Collar + Cap + Loading Machine |
|
Application |
Mushroom cultivation bag preparation |
|
Production Capacity |
1200-1400 bags/hour |
|
Power Supply |
12 kW |
|
Machine Dimension |
3200 × 2130 × 2350 mm |
|
Machine Weight |
1600 kg |
|
Automation Level |
Fully Automatic |
|
Control System |
PLC + Servo Control System |
|
Sensor System |
SICK (Germany) photoelectric components |
|
Pneumatic Components |
SMC (Japan) |
|
Suitable Mushroom Species |
Oyster Mushroom, Shiitake Mushroom, King Oyster Mushroom, Seafood Mushroom, Agrocybe Mushroom, Pleurotus Mushroom, etc. |
|
Main Functions |
Automatic bag filling, collar installation, cap pressing, basket loading |
|
Production Advantage |
High efficiency, stable operation, low labor requirement, easy maintenance |
Working Principle
Automatic Bag Feeding
Empty mushroom cultivation bags are automatically supplied into the working position through the feeding mechanism. The system accurately positions each bag to prepare for substrate filling.
Automatic Substrate Filling
The prepared mushroom substrate is transported into the machine hopper. According to preset parameters, the machine automatically fills each bag with a controlled amount of substrate.
The filling height and substrate tightness can be adjusted to meet different mushroom cultivation requirements.
Bag Shaping and Compression
After filling, the machine automatically shapes the mushroom bags and adjusts the internal substrate structure. This ensures consistent bag appearance and suitable substrate density for mycelium growth.
Automatic Collar Installation
The machine automatically places cultivation collars onto the filled bags. The precise positioning system ensures that each collar is installed firmly and accurately.
Automatic Cap Placement
After collar installation, the machine automatically places and presses the caps onto the collars, completing the mushroom cultivation bag preparation process.
Automatic Basket Loading
Finished mushroom bags are automatically transferred and arranged into cultivation baskets, preparing them for sterilization and subsequent inoculation processes.
Suitable Raw Materials and Mushroom Types
Suitable Substrate Materials
Capacity / Production Scale
With a capacity of 1200-1400 mushroom bags per hour, this machine is designed for industrial mushroom farms requiring continuous and high-volume production.
Typical production applications include:
- Commercial mushroom factories
- Large-scale cultivation farms
- Mushroom substrate production centers
- Agricultural companies investing in automated cultivation systems
Compared with manual bag preparation, this machine can greatly reduce labor requirements while improving production consistency and operational efficiency.
Automation Level
The BMCXH1400A is a fully automatic mushroom bag preparation system.
Automation features include:
✔ Automatic bag feeding
✔ Automatic substrate filling
✔ Automatic bag shaping
✔ Automatic collar installation
✔ Automatic cap placement
✔ Automatic basket arrangement
✔ Intelligent sensor monitoring
✔ Servo-controlled positioning
The operator only needs to monitor machine operation and perform basic parameter adjustments, significantly reducing labor dependency.
Integration with Mushroom Production Lines
Upstream Equipment
Substrate Preparation Equipment
- Mushroom substrate mixer
- Sawdust crusher
- Compost mixing equipment
- Automatic substrate conveyor system
(Recommended link: Mushroom Substrate Mixer / Sawdust Crusher pages)
Downstream Equipment
- Mushroom bag sterilizer / autoclave
- Cooling room system
- Automatic inoculation machine
- Mushroom growing room equipment
- Environmental control system
- Humidification equipment
Service & FAQ
Installation & Service
- Machine installation guidance
- Production line layout suggestions
- Equipment commissioning support
- Machine operation training
- Maintenance instruction
- Production parameter adjustment training
- Original spare parts supply
- Wearing parts replacement guidance
- Long-term maintenance support
- Remote technical assistance
- Operation troubleshooting
- Production optimization suggestions
- Continuous technical support
- Machine performance consultation
- Upgrade solutions for production expansion
FAQ
The BMCXH1400A can produce approximately 1200-1400 mushroom bags per hour, making it suitable for medium and large-scale mushroom cultivation factories
Yes. This machine integrates multiple manual processes into one automated system, including bag filling, collar installation, cap placement, and basket loading, greatly reducing labor requirements.
The main advantages include higher production speed, lower labor costs, consistent bag quality, stable operation, and better suitability for industrial-scale mushroom cultivation.
