Fermentation Tank for Mushroom Liquid Spawn Production
Le diamètre de travail de 2 m du retourneur de compost à portique peut être personnalisé Mushroom Fermentation Tank is a vertical stainless-steel vessel designed for controlled liquid spawn and microbial fermentation, combining a hygienic SUS304 tank structure with controlled heating, sterile air filtration and agitation to provide a more controlled environment for liquid culture preparation and fermentation.
Spécifications clés
|
Spécification |
FTXH200B |
FTXH320A |
|
Heating Method |
Electric Heating |
Steam Heating |
|
Design / Nominal Volume |
200 L |
320 L |
|
Working / Actual Culture Volume |
160 L |
300 L |
|
Tank Structure |
Double-Layer |
Vertical Tank |
|
Matériau |
SUS304 Stainless Steel |
SUS304 Stainless Steel |
|
Inner Tank Thickness |
3 mm |
4 mm |
|
Head Thickness |
3 mm |
4 mm |
|
Inner Tank Size |
Ø500 × 1000 mm |
— |
|
Maximum Outer Diameter |
Ø650 mm |
— |
|
Overall Height |
Approx. 1550 mm |
— |
|
Poids |
Approx. 140 kg |
— |
|
Heating Power |
12 kW |
Steam Heating |
|
Agitation |
Agitation pneumatique |
— |
|
Inner Surface |
Mirror Polished |
Polished |
|
Outer Surface |
Brushed Finish |
Brushed Finish |
|
Filtration de l'air |
Double External Filter |
Air Filtration System |
|
Filter Element |
5-inch cartridge |
— |
|
Filtration Precision |
0,01 μm |
— |
|
Air Connection |
Quick Connection |
— |
Le diamètre de travail de 2 m du retourneur de compost à portique peut être personnalisé FTXH200B is a more fully specified electric-heating model with pneumatic agitation and an external sterile-air filtration system, while the FTXH320A provides a larger 300 L working volume and uses steam heating, making it suitable for mushroom production facilities with an existing steam supply.
Principe de fonctionnement
The fermentation tank provides a closed vessel for preparing and cultivating liquid microbial cultures under controlled conditions.
Preparation of Culture Medium
The required liquid culture medium is prepared from appropriate nutrients and water according to the cultivation formula. The medium is introduced into the fermentation tank through the designated inlet.
For mushroom applications, the exact culture-medium formulation should be selected according to the target mushroom species and spawn-production process.
Tank Sealing and Preparation
The vertical tank is designed as a closed structure. The FTXH200B uses a SUS304 double-layer tank, while the FTXH320A uses a SUS304 tank and head structure.
The hygienic stainless-steel construction and polished inner surfaces facilitate cleaning and preparation before fermentation.
Chauffage
The two models use different heating methods:
- FTXH200B:electric heating with a rated heating power of 12 kW and automatic temperature control.
- FTXH320A:steam heating, suitable for facilities with an available steam source.
Heating brings the culture medium to the required process temperature.
Sterile Air Supply
During liquid culture production, air quality is important. The FTXH200B is equipped with a double external filtration system using a 5-inch filter cartridge with 0.01 μm filtration precision.
The tank also has a dedicated breathing port, helping manage gas exchange while supporting the controlled vessel environment.
Agitation
The FTXH200B uses pneumatic agitation to keep the liquid culture medium mixed during the process.
Continuous or controlled agitation can help maintain a more uniform culture environment throughout the tank.
Inoculation
The tank provides a dedicated inoculation port for introducing the required microbial or mushroom culture under controlled operating conditions.
Culture Observation and Sampling
The FTXH200B is equipped with observation ports and a sampling port, allowing operators to monitor the culture and take samples during the process.
Liquid Spawn Discharge
After the required fermentation/culture process is completed, the liquid culture can be discharged through the dedicated outlet and transferred to the next stage of mushroom inoculation.
Matières premières adaptées et applications aux champignons
Capacité / Échelle de production et niveau d'automatisation
FTXH200B – 200 L Fermentation Tank
The FTXH200B has a 200 L nominal tank volume and an actual culture volume of approximately 160 L. Its 12 kW electric heating system, automatic temperature control, pneumatic agitation and dedicated filtration system make it suitable for controlled liquid culture production.
Its compact dimensions of approximately Ø650 mm maximum outer diameter × 1550 mm height can be useful for small and medium-scale mushroom spawn production facilities.
FTXH320A – 320 L Fermentation Tank
The FTXH320A has a volume de conception de 320 L et un volume de travail de 300 L, providing a larger batch size for commercial liquid spawn production.
Its steam-heating configuration can be particularly useful for mushroom factories that already operate a central steam system.
Niveau d'automatisation
The equipment provides a controlled fermentation process, with the FTXH200B specifically equipped with automatic temperature control and pneumatic agitation.
It should be regarded as process-controlled fermentation equipment, rather than a completely unmanned liquid spawn production line. Additional pumps, sensors, controllers or transfer systems can be incorporated according to the customer’s production requirements.
Intégration avec l'équipement de production de champignons
Équipements en amont
It can be integrated with:
- Water Treatment System
- Culture Medium Preparation Tank
- Mélangeur de substratfor other cultivation processes
- Équipement de stérilisation
- Générateur de vapeur
- Air Compressor
- Sterile Air Filtration System
Équipements en aval
After liquid culture preparation, the fermented liquid spawn can be transferred to:
- Machine d'inoculation de blanc liquide
- Mushroom Bagging and Inoculation Line
- Bouteilles de culture de champignons
- Incubation Room
Liquid Spawn Storage/Transfer System
Par exemple :
Service et FAQ
Installation et service
Technical guidance for tank positioning, piping connections, heating-system connections and production-line integration.
Support with initial heating, agitation, air filtration and basic operating parameter checks.
Training can cover equipment operation, temperature-control procedures, sampling, cleaning and routine operating practices.
Replacement components and consumables can be supplied according to the equipment configuration, including filtration-related components where applicable.
Technical assistance can be provided for equipment operation, process integration and troubleshooting.
After-sales technical support can be provided according to the project requirements and equipment configuration.
FAQ
The FTXH200B has a 200 L nominal volume and approximately 160 L actual culture volume, uses electric heating and includes pneumatic agitation plus a specified 0.01 μm external filtration system.
The FTXH320A has a larger volume de conception de 320 L et un volume de travail de 300 L and uses steam heating, making it suitable for facilities with an existing steam supply.
Yes. The equipment is designed for microbial fermentation and can be incorporated into mushroom liquid spawn production systems, provided the appropriate culture medium, strain and process parameters are used.
Potential applications include oyster, shiitake, king oyster, enoki, lion’s mane and wood ear mushrooms, as well as other species compatible with liquid culture technology. The exact process should be confirmed according to the mushroom strain and culture formula.
Yes. It can be incorporated upstream of a Machine d'inoculation de blanc liquide. After the liquid culture reaches the required process condition, it can be transferred to the inoculation system for mushroom bags or bottles, creating a more continuous liquid-spawn production workflow.
