Plus de 30 ans d'excellence dans les machines à champignons et les solutions clés en main

Straw Crusher / Shredder for Mushroom Substrate Preparation

Straw Crusher / Shredder is professional raw material processing equipment designed for edible mushroom substrate production. It cuts and shreds agricultural waste such as rice straw, wheat straw and corn stalks into suitable particle sizes, improving substrate uniformity, reducing manual preparation work and providing stable raw materials for oyster mushroom, shiitake mushroom and other bag cultivation systems.

The equipment adopts a blade wheel structure with high-speed rotating cutting components. Different models are available according to production capacity requirements, from small farms to commercial mushroom factories. The crushed straw can be directly used for substrate mixing after processing, helping mushroom growers build a more efficient production workflow.

Demander un devis

Spécifications clés

The following three models represent different production scales of straw crushing equipment:

Modèle

Puissance

Capacité

Vitesse de l'arbre principal

Poids

Dimensions

Application

Broyeur de paille CRXH400A

1,5 kW

400 kg/h

900 rpm

50 kg

600×400×700 mm

Small mushroom farms, laboratory production

CRXH800A Straw Crusher

2.2 kW

800 kg/h

900 rpm

85 kg

940×500×950 mm

Medium-scale substrate preparation

CRXH1500A Straw Crusher

4 kW

1500 kg/h

900 rpm

130 kg

1050×1880×2290 mm

Commercial mushroom production lines

Principales caractéristiques structurelles

01
Blade wheel cutting structure for efficient straw cutting and shredding
02
Suitable for processing long fiber agricultural materials
03
Adjustable cutting length according to substrate requirements
04
Compact structure and simple operation
05
Optional conveyor feeding system for higher automation models
06
Durable cutting components designed for continuous operation

The blade-type crushing structure is especially suitable for fibrous materials such as straw, where cutting and shredding performance is more important than fine grinding. Similar straw crusher systems are commonly used to process wheat straw, rice straw and corn stalks into mushroom substrate materials.

Principe de fonctionnement

The working process of the Straw Crusher / Shredder includes several steps:
01

Alimentation des matières premières

Dry straw materials such as rice straw, wheat straw or corn stalks are manually or automatically fed into the machine inlet.

For larger production systems, feeding conveyors can be added to improve continuous operation and reduce labor requirements.

02

High-Speed Cutting and Shredding

After entering the crushing chamber, the material contacts the rotating blade wheel.

The high-speed rotating blades cut the long fibers into shorter pieces. The repeated cutting action helps produce more uniform straw particles suitable for mushroom substrate preparation.

03

Particle Size Adjustment

The processed material size depends on:

  • Blade design
  • Rotation speed
  • Raw material condition
  • Customer requirements

Different particle sizes can be prepared for different mushroom cultivation formulas.

04

Déchargement du matériau

The crushed straw is discharged from the outlet and transferred to the next production process.

Straw Feeding → Crushing/Shredding → Substrate Mixing → Moisture Adjustment → Bag Filling → Sterilization → Mushroom Cultivation

Matières premières adaptées et applications aux champignons

Matières premières applicables

This Straw Crusher is mainly designed for agricultural biomass materials, including:
Paille de riz
Paille de blé
Tige de maïs
Dry grass
Crop residues
Autres déchets agricoles fibreux

After crushing, these materials become easier to mix with other substrate components such as sawdust, corn cob particles and nutritional additives.

Culture de champignons adaptée

The processed straw can be used for many edible mushroom cultivation systems, including:

Pleurote en huître (Pleurotus ostreatus)
Oyster mushroom cultivation commonly uses straw-based substrate. Properly shredded straw improves water absorption and creates better conditions for mycelium growth.
Champignon Shiitake (Lentinula edodes)
For shiitake bag cultivation, straw can be combined with sawdust and other materials after crushing.
Autres champignons comestibles
The machine can also support substrate preparation for:
Oreille de bois
Pleurote du panicaut
Autres projets de culture de champignons à base de déchets agricoles

Capacité / Échelle de production et niveau d'automatisation

Different models are designed for different farm sizes:
Échelles de production Modèle Capacité Puissance Adapté pour
Small-Scale Mushroom Farms CRXH400A 400 kg/h 1.5kW This model is suitable for small growers, family mushroom farms and areas where production volume is limited.
Medium Mushroom Production CRXH800A 800 kg/h 2.2 kW This model provides higher processing efficiency while maintaining a compact structure. It is suitable for farms producing several hundred kilograms of substrate materials per hour.
Commercial Mushroom Factories CRXH1500A 1500 kg/h 4 kW This model is suitable for commercial substrate preparation workshops requiring continuous raw material processing.

Automation levels can be upgraded according to production requirements:

Manual feeding for small farms

Conveyor feeding for continuous operation

Connection with mixing and bagging systems for complete mushroom substrate production lines

Intégration avec la ligne de production de champignons

The Straw Crusher / Shredder is normally installed as the first-stage processing equipment in a mushroom substrate production line.

Équipements en amont

Straw collection and storage systems

Material feeding conveyors

Raw material sorting equipment

Équipements en aval

After crushing, materials can be transferred to:
Mélangeur de substrat pour champignons
Mix crushed straw with sawdust, corn cob, cottonseed hull and water
Machine d'ensachage de champignons
Fill prepared substrate into cultivation bags
Équipement de stérilisation pour champignons
Sterilize filled mushroom bags before inoculation
A complete production process can be:
Straw Crusher → Substrate Mixer → Mushroom Bagging Machine → Sterilization Chamber → Inoculation System → Growing Room

Service et FAQ

Installation et service

Pour soutenir les fermes de champignons à l'étranger, les options d'installation et de service peuvent inclure :

Soutien à l'installation
  • Conseils pour l'installation des équipements
  • Assistance à la mise en service des machines
  • Suggestions d'aménagement de la ligne de production
Formation des opérateurs
  • Machine operation training
  • Safety operation instructions
  • Daily maintenance guidance
Fourniture de pièces de rechange

Les pièces de rechange disponibles comprennent :

  • Cutting blades
  • Wear parts
  • Courroies
  • Composants électriques
Support technique
  • Dépannage à distance
  • Assistance opérationnelle
  • Suggestions d'optimisation de la production
Service après-vente

Professional technical support can help customers maintain stable equipment operation during long-term mushroom production.

FAQ

What materials can this Straw Crusher process?
It is mainly used for rice straw, wheat straw, corn stalks and other agricultural waste materials used for mushroom substrate preparation.
What mushroom varieties can use the crushed straw?
The processed straw can be used for oyster mushroom, shiitake mushroom, wood ear mushroom and other edible fungi cultivated with straw-based substrate.
What is the difference between the three models?

La principale différence réside dans la capacité de production :
CRXH400A: 400 kg/h for small production
CRXH800A: 800 kg/h for medium farms
CRXH1500A: 1500 kg/h for commercial production

Can the crushing size be adjusted?
Yes. The final material size depends on blade configuration, raw material characteristics and customer requirements.
Can this machine work with a complete mushroom production line?
Yes. It can be integrated with substrate mixers, bag filling machines, sterilizers and other mushroom cultivation equipment.
La machine nécessite-t-elle un entretien particulier ?
Regular inspection of blades, fasteners and transmission components is recommended. Keeping blades sharp helps maintain crushing efficiency.
Can the machine be customized for different countries?
Yes. Power supply, machine configuration, feeding method and production capacity can be customized according to customer requirements.

Fournir des équipements mécaniques personnalisés
Selon les besoins du client

Restez informé avec la newsletter XINHAI.
Démo du formulaire de contact
Fournir des équipements mécaniques personnalisés
Selon les besoins du client
Restez informé avec la newsletter Xinhai.
Démo du formulaire de contact