Cylindrical Sterilizer for Mushroom Cultivation (Steam Sterilization Autoclave)
Рабочий диаметр 2 м портального ворошителя компоста ASXH4CA Цилиндрический стерилизатор is a high-temperature steam sterilization system designed for edible mushroom cultivation, using efficient steam penetration technology to completely sterilize mushroom substrate bags, reduce contamination risks, and provide stable sterilization performance for commercial mushroom farms.
Основные технические характеристики
|
Модель |
ASXH4CA |
|
Тип оборудования |
Cylindrical Steam Sterilizer / Mushroom Substrate Autoclave |
|
Применение |
Mushroom substrate bag sterilization |
|
Sterilization Method |
High-temperature steam sterilization |
|
Производительность |
4 m³ |
|
Chamber Dimension |
4700 × 1700 × 2100 mm |
|
Power Supply |
45 kW |
|
Расчётная температура |
147℃ |
|
Система управления |
Semi-Automatic Electrical Control |
|
Temperature Setting |
Adjustable |
|
Time Setting |
Adjustable |
|
Pressure Control |
Automatic pressure adjustment |
|
Sealing System |
U-shaped inflatable sealing ring |
|
Suitable Materials |
Mushroom substrate bags, cultivation bottles, agricultural cultivation materials |
|
Main Advantages |
Complete sterilization, energy saving, fast heating, stable pressure control, low maintenance |
Описание продукта
Рабочий диаметр 2 м портального ворошителя компоста ASXH4CA Цилиндрический стерилизатор is a professional steam sterilization solution developed for commercial edible mushroom cultivation factories. It is mainly used for sterilizing mushroom cultivation bags, substrate materials, and other cultivation containers before inoculation.
Sterilization is one of the most important steps in mushroom production. Incomplete sterilization may lead to contamination by unwanted microorganisms, affecting mushroom yield and cultivation success rate. The ASXH4CA solves this problem by using high-temperature steam technology to achieve thorough sterilization with strong steam penetration and uniform temperature distribution.
Unlike traditional sterilization methods that may leave cold spots inside the chamber, this cylindrical sterilizer uses steam replacement technology to effectively remove internal air and prevent cold air accumulation. After steam enters the chamber, it quickly penetrates the sterilized materials, allowing heat transfer to every area of the mushroom bags and ensuring reliable sterilization performance.
The equipment allows operators to set sterilization temperature, time, and pressure according to different production requirements. When pressure is below the preset value, the system automatically increases pressure, and once the required pressure is reached, the system automatically stops pressurizing, ensuring accurate sterilization conditions.
The ASXH4CA adopts a U-shaped inflatable sealing ring system for the chamber door. This design provides excellent sealing performance, reduces steam leakage, extends sealing ring service life, and lowers maintenance costs.
With semi-automatic electrical control, simple operation, stable performance, and low failure rates, this sterilizer is an ideal choice for modern mushroom cultivation factories requiring efficient and reliable sterilization.
Принцип работы
The BFMXH800A uses spiral feeding to deliver prepared mushroom substrate into cultivation bottles while coordinating bottle positioning, pressing and hole punching.
Loading Mushroom Bags
Before sterilization, filled mushroom substrate bags or cultivation containers are placed inside the sterilization chamber.
The sterilizer can be connected with loading carts or transportation systems to improve factory workflow efficiency.
Chamber Sealing
After loading is completed, the chamber door is closed.
The U-shaped inflatable sealing ring automatically expands to create a high-performance airtight seal, preventing steam leakage during the sterilization process.
Steam Injection and Air Replacement
High-temperature steam enters the sterilization chamber.
The steam circulation system replaces the cold air inside the chamber, reducing the possibility of cold air pockets and ensuring uniform heat distribution.
This process improves sterilization reliability and prevents incomplete sterilization caused by uneven temperature.
Контроль температуры и давления
The operator sets the required:
- Температуру стерилизации
- Время стерилизации
- Рабочее давление
The automatic control system monitors operating conditions.
When pressure is lower than the preset value, the system automatically increases pressure. When the target pressure is reached, the system stops automatically.
Высокотемпературная стерилизация
During the sterilization stage, high-temperature steam penetrates the mushroom substrate bags.
The strong penetration ability ensures:
- Uniform temperature inside bags
- Effective microorganism elimination
- Improved inoculation success rate
Cooling and Unloading
After sterilization is completed, the chamber pressure gradually returns to normal.
The sterilized mushroom bags can then be removed and transferred to cooling and inoculation processes.
Подходящее сырьё и виды грибов
Suitable Materials
It is widely used for cultivation of:
Вешенка обыкновенная (Pleurotus ostreatus)
Suitable for large-scale bag cultivation sterilization.
Эринги (Pleurotus eryngii)
Provides stable sterilization conditions for commercial production.
Эринги (Pleurotus eryngii)
Provides stable sterilization conditions for commercial production.
Гриб шиитаке (Lentinula edodes)
Suitable for sterilizing sawdust-based cultivation bags.
Чёрный древесный гриб (Auricularia auricula-judae)
Supports short bag cultivation production.
Other Edible Mushrooms
Включая:
- Enoki Mushroom
- Seafood Mushroom
- Agrocybe Mushroom
- Other bag cultivation mushroom varieties
Производительность / Масштаб производства
The ASXH4CA provides a chamber capacity of:
4 cubic meters
It is suitable for:
- Medium and large mushroom farms
- Commercial edible fungi factories
- Mushroom substrate production centers
- Industrial cultivation facilities
The large chamber volume allows multiple mushroom bags to be sterilized in one batch, improving production efficiency and reducing labor requirements.
Compared with traditional sterilization methods, this equipment provides:
✔ Faster heating speed
✔ Better steam penetration
✔ More uniform sterilization
✔ Более низкое энергопотребление
✔ Improved production stability
Уровень автоматизации
The ASXH4CA uses a semi-automatic control system.
Функции автоматизации включают:
✔ Automatic pressure adjustment
✔ Automatic pressure maintaining
✔ Temperature monitoring
✔ Time control
✔ Automatic operation stopping after reaching preset parameters
Operators only need to set sterilization parameters and monitor the operation process.
The simple control design makes the machine easy to operate and maintain.
Интеграция с линией производства грибов
Подключение вышестоящего оборудования
Оборудование для подготовки субстрата
- Измельчитель опилок
- Mushroom substrate mixer
- Compost mixing machine
- Automatic bagging machine
Recommended product links:
- Смеситель грибного субстрата
- Дробилка для опилок
- Automatic Bagging Machine
These machines prepare and package mushroom substrate before sterilization.
Подключение нижестоящего оборудования
- Cooling room system
- Automatic inoculation machine
- Mushroom spawn injection equipment
- Mushroom growing room
- Environmental control system
- Humidification system
Raw Material Processing → Mixing → Bagging → Sterilization → Cooling → Inoculation → Cultivation
Сервис и часто задаваемые вопросы
Монтаж и обслуживание
Услуги включают:
- Руководство по установке оборудования
- Sterilization process setup
- Parameter adjustment
- Production line integration support
Обучение включает:
- Процедуры эксплуатации оборудования
- Temperature and pressure setting
- Daily inspection methods
- Инструктаж по безопасной эксплуатации
Доступные услуги:
- Поставка оригинальных запасных частей
- Sealing ring replacement
- Maintenance components support
Поддержка включает:
- Удалённая техническая помощь
- Устранение неполадок при эксплуатации
- Sterilization process optimization
Мы предоставляем:
- Long-term technical consultation
- Equipment maintenance guidance
- Production expansion solutions
Часто задаваемые вопросы
The machine uses high-temperature steam sterilization. Steam replaces internal air and penetrates mushroom bags effectively to achieve uniform sterilization.
The ASXH4CA has a chamber capacity of 4 cubic meters, suitable for medium and large-scale mushroom cultivation factories.
Yes. Operators can set sterilization temperature, time, and pressure according to different mushroom species and production requirements.
Yes. It can be integrated with substrate crushers, mixers, automatic bagging machines, cooling systems, inoculation machines, and mushroom cultivation equipment to create a complete automated production process.
