Bottle Filling Machine for Mushroom Cultivation

Prepared mushroom cultivation substrate is supplied to the machine’s feeding section. The substrate should be mixed evenly before filling to maintain consistent material distribution.

Typical substrate components may include sawdust, agricultural residues and nutritional additives, depending on the mushroom cultivation formula.

The machine is equipped with an upper and lower mixing system.

The upper section uses a vibrating mixing action, while the lower section uses a material-dispersion and feeding action. This two-stage mixing arrangement helps keep the substrate moving evenly and reduces material accumulation during operation.

The substrate is delivered into the bottles through a spiral feeding mechanism. The main motor drives the main shaft through a belt and clutch system.

This spiral feeding method provides relatively fast material delivery while helping achieve a compact and consistent fill.

The servo control system coordinates bottle positioning and handling. The machine can automatically perform bottle holding, reducing the need for operators to manually position each bottle during filling.

After substrate filling, the bottle pressing mechanism compacts the substrate. The pressing parameters can be adjusted to control the tightness of the substrate at different positions.

The machine can automatically perform the hole-punching operation required for the subsequent mushroom cultivation process.

The filling tightness at the bottom, middle and bottle-mouth sections can be adjusted according to the cultivation requirements.

Bottle cultivation is commonly associated with mushrooms that use standardized cultivation bottles, particularly:

• Champignon Enoki
• Pleurote du panicaut
• Champignon Shiitake
• Lion’s Mane Mushroom
• Other bottle-cultivated edible or specialty mushrooms where the bottle dimensions and substrate formulation are compatible.

The machine is especially suitable for commercial facilities using des bouteilles de culture de 500–2000 ml.

It can be integrated with:

• Concasseur de sciure
• Broyeur de rafles de maïs
• Mélangeur de substrat
• Substrate Conveyor
• Raw Material Storage Hopper

After filling, the bottles can be transferred to:

• Stérilisateur de champignons
• Support de stérilisation
• Générateur de vapeur
• Cooling Area
• Laminar Flow Clean Bench
• Machine d'inoculation de champignons
• Incubation Room
• Incubation Racks
• Fruiting Room

Support can be provided for machine positioning, electrical connection requirements and integration with upstream and downstream equipment.

The machine can be checked and adjusted during initial commissioning, including bottle handling, substrate feeding, pressing and hole-punching functions.

Operators can be trained in touchscreen operation, filling adjustment, routine cleaning and basic operating procedures.

Replacement components can be supplied according to the machine configuration and maintenance requirements.

Technical assistance can be provided for parameter adjustment, operation and troubleshooting.

After-sales technical support can be provided according to the equipment and project requirements.

The specified capacity is 650–800 bottles per hour. Actual output depends partly on the bottle-mouth design and operating conditions.

Yes. The machine allows the substrate tightness at the bottle bottom, middle and bottle mouth to be adjusted according to the cultivation requirements.

Yes. It can be integrated between a Mélangeur de substrat et Stérilisateur de champignons, followed by cooling and inoculation equipment. A typical line is Crushing → Mixing → Bottle Filling → Sterilization → Cooling → Inoculation → Incubation → Fruiting.