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Automatic Mushroom Bagging and Sealing Machine for Edible Mushroom Cultivation

The BMCXH900B Automatic Mushroom Bagging and Sealing Machine is an integrated solution designed for industrial edible mushroom production, combining substrate filling and bag sealing in one automatic process. With PLC industrial control, a 7-inch human-machine interface, linear guide rail transmission, infrared safety protection and adjustable filling parameters, it helps mushroom factories improve production efficiency, reduce labor requirements and achieve standardized cultivation bag preparation.

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Основные технические характеристики

The BMCXH900B is designed for mushroom farms that require high-efficiency substrate bag preparation with reduced manual operation. Unlike traditional separate bagging and sealing processes, this machine integrates filling and sealing into one continuous workflow. Operators only need to place the empty cultivation bag, and the machine automatically completes substrate filling and bag sealing.

The machine adopts a PLC control system and 7-inch touch-screen human-machine interface, allowing operators to easily monitor and adjust production parameters. The linear guide rail structure ensures smooth and stable movement, while the cylinder holding system creates dense and uniform substrate bags with fewer internal gaps.

Спецификация

BMCXH900B

Тип машины

Automatic Mushroom Bagging and Sealing Machine

Применение

Mushroom Substrate Filling & Bag Sealing

Machine Dimensions

2620 × 920 × 1430 mm

Machine Weight

354 kg

Мощность

5.0 kW

Production Efficiency

700–1000 bags/hour

Система управления

PLC Industrial Controller

Operation Interface

7-inch Human-Machine Interface (HMI)

Guide System

Linear Guide Rail Slide

Safety Protection

Double-Side 4 Infrared Safety Light Curtains

Bagging Structure

Cylinder Holding Structure

Filling Adjustment

Length, Tightness and Speed Adjustable

Operation Mode

Automatic

Основная функция

Automatic Filling + Bag Sealing

 

Принцип работы

The BMCXH900B completes the mushroom bag preparation process through an automated multi-stage operation.
01

Подготовка субстрата

Before entering the machine, mushroom cultivation materials are prepared through previous processing steps.

Typical materials include:

  • Hardwood sawdust
  • Кукурузный початок
  • Хлопковая шелуха
  • Солома
  • Древесная щепа
  • Субстрат из сельскохозяйственных отходов

The substrate should be crushed, mixed evenly and adjusted to the appropriate moisture level before filling.

02

Bag Placement

The operator only needs to place the empty cultivation bag onto the machine filling position.

The machine adopts a cylinder holding structure, which fixes the bag securely during filling and prevents deformation during operation.

03

Automatic Substrate Filling

After receiving the operation command, the PLC control system starts the filling process.

The machine automatically controls:

  • Substrate feeding
  • Filling quantity
  • Bagging speed
  • Filling density

The adjustable filling parameters allow the machine to adapt to different cultivation requirements.

04

Substrate Compaction and Shape Control

During filling, the cylinder holding structure ensures that the substrate is compressed evenly.

This helps achieve:

  • Dense substrate structure
  • Uniform bag shape
  • Reduced air gaps inside the bag

These conditions are important for stable mushroom mycelium growth.

05

Automatic Bag Sealing

After filling reaches the preset value, the machine automatically completes the bag sealing process.

The integrated design eliminates the need for separate manual sealing operations, improving production continuity.

06

Finished Bag Transfer

The completed mushroom bags are transferred to the next production stage:

Sterilization → Cooling → Inoculation → Incubation → Fruiting

Подходящее сырьё и применение в грибоводстве

Suitable Substrate Materials

The BMCXH900B is suitable for industrial mushroom cultivation using bag-based growing methods.
Субстрат из древесных опилок лиственных пород 
Субстрат из кукурузных початков
Straw-based substrate
Wood chip materials
Cottonseed hull mixtures
Other formulated mushroom growing media

The processed sawdust has uniform particle size and good moisture absorption characteristics, making it suitable for mushroom substrate production.

Подходящие сорта грибов

Гриб шиитаке (Lentinula edodes)

The machine is especially suitable for commercial shiitake mushroom factories.

Benefits include:

  • Standardized bag size
  • Consistent substrate density
  • Faster preparation of large quantities of cultivation bags
  • Reduced manual labor
Вешенка обыкновенная (Pleurotus ostreatus)

Oyster mushroom farms using sawdust, corn cob or agricultural waste substrates can use this machine for efficient bag preparation.

Wood Ear Mushroom (Auricularia spp.)

The integrated filling and sealing process is suitable for wood ear mushroom cultivation requiring large quantities of uniform substrate bags.

Other Bag-Cultivated Mushrooms

The machine can also support other edible mushroom varieties depending on cultivation bag specifications and substrate formulas.

Производительность, масштаб производства и уровень автоматизации

The BMCXH900B provides a production efficiency of 700–1000 bags/hour, making it suitable for medium and large-scale mushroom cultivation facilities.

Recommended Applications

Industrial Mushroom Farms

Подходит для:

  • Commercial mushroom factories
  • Large cultivation bases
  • Standardized substrate production workshops

Medium-Sized Mushroom Production Lines

The machine can replace multiple manual processes and improve production efficiency.

Уровень автоматизации

The BMCXH900B is a highly automated mushroom bagging and sealing machine.

Функции автоматизации включают:

✔ PLC industrial control
✔ 7-inch touchscreen operation
✔ Automatic substrate filling
✔ Automatic sealing
✔ Parameter adjustment
✔ Safety monitoring

Compared with traditional manual filling and sealing methods, it significantly reduces labor intensity and improves production consistency.

 

Интеграция с линией производства грибов

The BMCXH900B can be integrated into a complete edible mushroom production workflow:

Вспомогательное оборудование на входе

Дробилка для опилок
Used for processing wood materials into suitable substrate particles.

Измельчитель кукурузных початков
Processes agricultural residues for mushroom cultivation.

Смеситель субстрата
Ensures uniform mixing of:
· Main substrate materials
· Water
· Nutrients
· Supplements
before entering the bagging machine.

Конвейерная система
Automatically transfers prepared substrate to the production station.

Вспомогательное оборудование на выходе

The BMCXH900B is suitable for customers building a complete automated mushroom production line.

Паровой стерилизатор
Sterilizes filled mushroom bags to reduce contamination risk.

Машина для инокуляции грибов
Provides efficient inoculation after sterilization and cooling.

Cultivation Racks
Supports incubation and fruiting management.

Raw Material Processing → Substrate Mixing → Automatic Bagging & Sealing → Sterilization → Inoculation → Incubation → Fruiting

Сервис и часто задаваемые вопросы

Монтаж и обслуживание

Руководство по установке

Услуги включают:

  • Machine placement guidance
  • Electrical connection instructions
  • PLC system setup
  • Production line connection assistance
Услуги по пусконаладке

Включает:

  • Тестирование машины
  • Parameter adjustment
  • Filling density optimization
  • Trial production
Обучение операторов

Обучение охватывает:

  • PLC touchscreen operation
  • Production parameter adjustment
  • Daily cleaning
  • Basic maintenance
  • Safety procedures
Поставка запасных частей

Доступные запасные части включают:

  • Sealing components
  • Guide rail parts
  • Electrical control components
  • Mechanical wear parts
Техническая поддержка и послепродажное обслуживание

Поддержка включает:

  • Удалённая диагностика неисправностей
  • Руководство по эксплуатации
  • Рекомендации по техническому обслуживанию
  • Spare parts assistance

Часто задаваемые вопросы

What is the production capacity of the BMCXH900B?
The machine can produce approximately 700–1000 mushroom bags per hour. Actual production depends on substrate characteristics, bag size and operating parameters.
What functions does this machine combine?
The BMCXH900B combines two processes: Mushroom substrate bag filling Automatic bag sealing This eliminates the need for separate sealing equipment.
How is the machine controlled?
The machine uses an industrial PLC controller with a 7-inch human-machine interface, allowing operators to easily adjust production parameters.
Can the filling density and bag length be adjusted?
Yes. The machine allows adjustment of: Filling length Substrate tightness Filling speed according to different mushroom cultivation requirements.
What safety features does the machine have?
The machine is equipped with double-side 4 infrared safety light curtains, improving operator protection during automatic operation.
Which mushrooms can use this machine?

It is suitable for:

  • Шиитаке
  • Вешенка обыкновенная
  • Древесный гриб (аурикулярия)

Other edible mushrooms cultivated in substrate bags

Can this machine be connected with other mushroom equipment?
Yes. It can connect with substrate crushers, mixers, conveyors, sterilizers, inoculation machines and cultivation systems to form a complete mushroom production line.

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Предоставление индивидуального механического оборудования
В соответствии с потребностями клиента
Будьте в курсе новостей Xinhai.
Демонстрация контактной формы