Screw Conveyor for Mushroom Substrate Handling
Le diamètre de travail de 2 m du retourneur de compost à portique peut être personnalisé Convoyeur à vis is a compact material conveying and feeding solution for mushroom substrate preparation, with two configurations for different production scales, using screw-driven transport to efficiently move and, in the SCXH800A configuration, simultaneously improve substrate mixing and lifting before bag filling or other downstream processes.
Spécifications clés
|
Spécification |
SCXH800A |
SCXH1000B |
|
Type de produit |
Convoyeur à vis |
Convoyeur à vis |
|
Overall Dimensions |
200 × 16.5 × 180 cm |
2300 × 220 × 450 mm |
|
Poids |
93 kg |
120 kg |
|
Screw / Tube Diameter |
165 mm |
219 mm |
|
Motor |
1.5 kW, 220/380 V, additional motor required |
2,2 kW / 380 V |
|
Conveying Capacity |
800–900 kg/h |
Up to 1,000 kg/h |
|
Application principale |
Material lifting, conveying & mixing |
Enclosed material conveying |
|
Mobilité |
Easy to move |
Compact installation |
|
Integration |
Bagging machines, small mixing tanks |
Substrate preparation and bagging lines |
Caractéristiques principales
SCXH800A
- 800–900 kg/h conveying efficiency
- Screw-type conveying structure
- Lifts raw materials while conveying
- Helps improve material mixing uniformity during feeding
- Special sealed bearings for continuous operation
- Compatible with different bagging machines and small mixing tanks
- Easy to operate, disassemble, and move
- Requires a separately supplied 1.5 kW, 220/380 V motor
SCXH1000B
- Up to 1,000 kg/h conveying capacity
- 219 mm screw diameter
- 2 kW / 380 V power
- Compact 2300 × 220 × 450 mm structure
- Enclosed conveying design
- Suitable for horizontal or inclined material transfer
- Simple structure and convenient maintenance
- Small footprint for mushroom production facilities
Principe de fonctionnement
Both models use a rotating screw to move mushroom cultivation materials from one location to another. Their specific functions differ slightly.
SCXH800A
Material Feeding
Prepared substrate enters the feeding section of the conveyor.
Screw Rotation
The motor drives the internal screw mechanism, causing the helical conveying structure to rotate.
Lifting and Conveying
As the screw rotates, the substrate is pushed forward and upward toward the discharge position.
Simultaneous Mixing
During conveying, the screw movement can help distribute the material more evenly, making the machine useful where conveying and preliminary mixing are required in the same operation.
Discharge
The processed material is discharged into a mushroom bagging machine, small mixing tank, or other downstream equipment.
SCXH1000B
Material Feeding
Substrate enters the conveyor through the feeding section.
Motor Drive
The 2.2 kW motor drives the screw to rotate continuously.
Screw Conveying
The rotating screw pushes material through the enclosed conveying section.
Horizontal or Inclined Transport
The conveyor transfers material according to the production-line layout.
Discharge
The substrate exits at the designated position and enters the next stage of processing.
Matières premières et applications fongiques appropriées
Matières premières adaptées
Depending on material characteristics and production-line configuration, applications may include:
- La sciure de bois
- Copeaux de bois
- Rafles de maïs
- Paille de blé
- Paille de riz
- Coques de graines de coton
- Résidus agricoles
- Prepared mushroom substrate
- Mixed cultivation media
For SCXH800A, the conveying and mixing action makes it particularly suitable where relatively uniform substrate feeding is required before bagging.
Suitable Mushroom Species
The machines can be incorporated into cultivation systems for:
- Pleurote
- Champignon Shiitake
- Champignon oreille de bois
- Black Fungus
- Pleurote du panicaut
- Champignon Enoki
- Lion’s Mane Mushroom
- Other edible and specialty mushrooms using compatible substrate materials
The equipment itself is not limited to one mushroom species; selection should primarily be based on substrate characteristics, required capacity, and production-line configuration.
Capacité / Échelle de production et niveau d'automatisation
The two models provide different capacity levels:
SCXH800A — 800–900 kg/h
This model is suitable for:
- Petites et moyennes champignonnières
- Small substrate preparation systems
- Small mixing tanks
- Bagging machine feeding
- Production lines where mobility is important
Its ability to lift and convey material while helping mix the substrate makes it useful for integrated material feeding.
SCXH1000B — Up to 1,000 kg/h
This model is suitable for:
- Fermes de champignons commerciales
- Larger substrate preparation areas
- Continuous substrate transfer
- Automated bagging systems
- Factory-scale mushroom production sections
Both machines can operate as standalone conveying equipment or be incorporated into semi-automatic and automated production lines.
Integration with Mushroom Production Lines
Équipements en amont
SCXH800A Integration
A typical configuration can be:
Sawdust Crusher → Small Substrate Mixer → SCXH800A → Mushroom Bagging Machine
It can also work with:
Substrate Mixer → SCXH800A → Bagging Machine
The SCXH800A is specifically designed to work with various bagging machines or small mixing tanks.
SCXH1000B Integration
A typical larger production configuration can be:
Sawdust Crusher → Substrate Mixer → SCXH1000B → Mushroom Bagging Machine
It can also be positioned between:
- Substrate mixer
- Material hopper
- Storage system
- Feeding system
- Mushroom bagging machine
This makes the screw conveyor an important material-handling component between substrate preparation and cultivation bag filling.
Service et FAQ
Installation et service
Technical support can be provided according to the customer’s production-line requirements, including:
- Production-line layout consultation
- Equipment selection guidance
- Conseils d'installation
- Commissioning support
- Operator instructions
- Spare parts support
- Support technique
- Service après-vente
For SCXH800A, customers should note that the 1.5 kW motor is separately configured, so the motor and power requirements should be confirmed before installation.
For both models, customers should provide information such as:
- Type de matériau
- Material moisture
- Capacité requise
- Distance de convoyage
- Required lifting height
- Installation angle
- Upstream and downstream equipment
This information helps determine the appropriate conveyor configuration.
FAQ
Yes. Its screw-type structure allows the material to be lifted and conveyed while helping distribute the substrate more evenly during transportation.
They can be used for compatible materials such as sawdust, wood chips, corn cobs, straw, cottonseed hulls, agricultural residues, and prepared mushroom cultivation substrate.
Yes. This is one of their main applications. The conveyor can transfer prepared substrate from a mixer or hopper to a downstream machine à ensacher les champignons.
The standard specification states that the motor needs to be separately equipped. The required motor configuration is 1.5 kW, 220 V/380 V.
Yes. Both models can be used as material-transfer equipment between substrate preparation, storage, mixing, and bagging stages. The final configuration should be designed according to the customer’s material characteristics, equipment height, conveying distance, and production capacity.
