Bottle Filling Machine for Mushroom Cultivation
El diámetro de trabajo de 2 m de la Máquina de llenado de botellas para hongos is a servo-controlled automatic filling system designed for preparing mushroom cultivation bottles with consistent substrate density, featuring automatic bottle handling, pressing and hole punching to improve filling efficiency and uniformity for commercial bottle-based mushroom production.
Especificaciones Clave
|
Especificación |
BFMXH800A |
|
Tipo de máquina |
Máquina de llenado de botellas para hongos |
|
Overall Dimensions |
1.25 × 0.45 × 1.13 m |
|
Compatible Bottle Capacity |
500–2000 ml |
|
Production Capacity |
650–800 bottles/h |
|
Working Voltage |
220V / 380V |
|
Total Power |
3.8 kW |
|
Motor principal |
2.2 kW |
|
Running Servo Motor |
1.0 kW |
|
Bottle-Pressing Servo Motor |
0.6 kW |
|
Sistema de Control |
Servo Control System |
|
Operation |
Touchscreen Control Panel |
|
Funciones Principales |
Automatic Bottle Holding, Pressing, Filling, Hole Punching |
The machine is designed around a servo-controlled operating system and touchscreen interface, allowing key filling parameters to be adjusted according to the bottle and substrate requirements.
Principio de Funcionamiento
The BFMXH800A uses spiral feeding to deliver prepared mushroom substrate into cultivation bottles while coordinating bottle positioning, pressing and hole punching.
Preparación del sustrato
Prepared mushroom cultivation substrate is supplied to the machine’s feeding section. The substrate should be mixed evenly before filling to maintain consistent material distribution.
Typical substrate components may include sawdust, agricultural residues and nutritional additives, depending on the mushroom cultivation formula.
Two-Stage Mixing
The machine is equipped with an upper and lower mixing system.
The upper section uses a vibrating mixing action, while the lower section uses a material-dispersion and feeding action. This two-stage mixing arrangement helps keep the substrate moving evenly and reduces material accumulation during operation.
Spiral Feeding
The substrate is delivered into the bottles through a spiral feeding mechanism. The main motor drives the main shaft through a belt and clutch system.
This spiral feeding method provides relatively fast material delivery while helping achieve a compact and consistent fill.
Automatic Bottle Handling
The servo control system coordinates bottle positioning and handling. The machine can automatically perform bottle holding, reducing the need for operators to manually position each bottle during filling.
Bottle Pressing
After substrate filling, the bottle pressing mechanism compacts the substrate. The pressing parameters can be adjusted to control the tightness of the substrate at different positions.
Hole Punching
The machine can automatically perform the hole-punching operation required for the subsequent mushroom cultivation process.
The filling tightness at the bottom, middle and bottle-mouth sections can be adjusted according to the cultivation requirements.
Materias primas adecuadas y aplicaciones para hongos
Common substrate materials may include:
Suitable Mushroom Applications
Bottle cultivation is commonly associated with mushrooms that use standardized cultivation bottles, particularly:
- Enoki Mushroom
- King Oyster Mushroom
- Shiitake Mushroom
- Lion’s Mane Mushroom
- Other bottle-cultivated edible or specialty mushrooms where the bottle dimensions and substrate formulation are compatible.
The machine is especially suitable for commercial facilities using 500–2000 ml cultivation bottles.
Capacidad / Escala de producción y nivel de automatización
The BFMXH800A has a specified production efficiency of 650–800 bottles per hour.
Actual output can vary depending on the bottle-mouth specification, as different bottle designs can require different filling and handling times.
Automation Features
The machine provides several automated functions:
- Automatic bottle holding
- Automatic substrate filling
- Automatic pressing
- Automatic hole punching
- Servo-controlled operation
- Touchscreen parameter control
- Adjustable filling tightness
The ability to adjust substrate tightness at the bottle bottom, middle and mouth is particularly useful when different cultivation processes require different substrate densities.
This makes the BFMXH800A suitable for small to medium commercial mushroom farms as well as larger bottle-cultivation production lines.
Integration with Mushroom Production Lines
Equipos upstream
It can be integrated with:
- Trituradora de aserrín
- Trituradora de mazorcas de maíz
- Mezcladora de Sustrato
- Substrate Conveyor
- Raw Material Storage Hopper
Equipos downstream
After filling, the bottles can be transferred to:
- Esterilizador de hongos
- Estante de esterilización
- Generador de vapor
- Cooling Area
- Laminar Flow Clean Bench
- Máquina de inoculación para hongos
- Incubation Room
- Incubation Racks
- Fruiting Room
Substrate Preparation → Mixing → Bottle Filling & Hole Punching → Sterilization → Cooling → Inoculation → Incubation → Fruiting
Servicio y Preguntas Frecuentes
Instalación y servicio
Support can be provided for machine positioning, electrical connection requirements and integration with upstream and downstream equipment.
The machine can be checked and adjusted during initial commissioning, including bottle handling, substrate feeding, pressing and hole-punching functions.
Operators can be trained in touchscreen operation, filling adjustment, routine cleaning and basic operating procedures.
Replacement components can be supplied according to the machine configuration and maintenance requirements.
Technical assistance can be provided for parameter adjustment, operation and troubleshooting.
After-sales technical support can be provided according to the equipment and project requirements.
Preguntas frecuentes
The specified capacity is 650–800 bottles per hour. Actual output depends partly on the bottle-mouth design and operating conditions.
Yes. The machine allows the substrate tightness at the bottle bottom, middle and bottle mouth to be adjusted according to the cultivation requirements.
Yes. It can be integrated between a Mezcladora de Sustrato y Esterilizador de hongos, followed by cooling and inoculation equipment. A typical line is Crushing → Mixing → Bottle Filling → Sterilization → Cooling → Inoculation → Incubation → Fruiting.
