Automatic Mushroom Bagging and Rope Tying Machine for Edible Mushroom Cultivation
The BMCXH800B Automatic Mushroom Bagging and Rope Tying Machine is an intelligent integrated solution designed for commercial edible mushroom production. Using a cylinder holding auger structure, PLC touchscreen control, automatic detection and fault alarm functions, this machine completes substrate filling and bag tying automatically, reducing manual operation and improving production efficiency for large-scale oyster mushroom and wood ear mushroom cultivation.
Especificaciones Clave
|
Especificación |
BMCXH800B |
|
Tipo de máquina |
Automatic Mushroom Bagging and Rope Tying Machine |
|
Aplicación |
Mushroom Substrate Filling & Automatic Rope Tying |
|
Machine Dimensions |
2500 × 650 × 1350 mm |
|
Machine Weight |
325 kg |
|
Potencia |
6.5 kW |
|
Production Efficiency |
700–800 bags/hour |
|
Sistema de Control |
PLC Intelligent Touchscreen Control |
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Detection Function |
Intelligent Detection System |
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Safety Function |
Fault Alarm System |
|
Bagging Structure |
Cylinder Holding Auger Structure |
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Operation Mode |
Automatic |
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Funciones Principales |
Automatic Filling + Automatic Rope Tying |
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Suitable Mushrooms |
Oyster Mushroom, Wood Ear Mushroom and other bag-grown mushrooms |
Principio de Funcionamiento
Preparación del sustrato
Before entering the machine, mushroom cultivation materials are prepared through upstream processing equipment.
Common materials include:
- Hardwood sawdust
- Mazorca de maíz
- Cáscara de semilla de algodón
- Paja
- Virutas de madera
- Materiales de desecho agrícola
The substrate should be crushed, mixed evenly and adjusted to suitable moisture content before bagging.
Bag Placement
The empty mushroom cultivation bag is placed onto the machine filling position.
The operator mainly performs bag installation, while the machine automatically completes the following filling and tying operations.
Automatic Substrate Feeding
The machine uses a cylinder holding auger structure to transport and compress the substrate into the cultivation bag.
This structure provides:
- Stable material feeding
- Uniform filling density
- Compact substrate structure
- Reduced internal air gaps
Consistent substrate density is important for healthy mycelium growth and stable mushroom production.
Intelligent Filling Control
The PLC control system manages the filling process automatically.
The system can monitor:
- Machine operating status
- Proceso de producción
- Abnormal conditions
The intelligent detection system helps identify operating problems, while the fault alarm function reminds operators when maintenance or adjustment is required.
Automatic Rope Tying
After the bag reaches the preset filling amount, the machine automatically completes the rope tying process.
Compared with manual tying, automatic tying provides:
- Faster production speed
- More consistent sealing
- Reduced labor requirements
Finished Bag Output
After filling and tying, the completed mushroom bags are transferred to the next production stage:
Materias primas adecuadas y aplicaciones para hongos
Suitable Substrate Materials
Variedades de hongos adecuadas
The BMCXH800B is particularly suitable for oyster mushroom farms.
Advantages include:
- High-volume bag preparation
- Stable substrate density
- Reduced manual tying work
- Improved production efficiency
Oyster mushroom factories often require large quantities of cultivation bags, making automated bagging and tying equipment valuable for continuous production.
The machine is also suitable for wood ear mushroom cultivation, especially for farms using large numbers of bag-based cultivation systems.
Automatic rope tying helps improve production consistency during large-scale cultivation.
Depending on cultivation methods and bag specifications, the machine can also support other edible mushroom varieties requiring automatic filling and sealing processes.
Capacidad, escala de producción y nivel de automatización
The BMCXH800B provides a production efficiency of 700–800 bags/hour, making it suitable for medium and large mushroom production facilities.
Recommended Applications
Granjas comerciales de hongos
Adecuada para:
- Oyster mushroom factories
- Wood ear mushroom production bases
- Industrial cultivation workshops
- Automated substrate preparation lines
Medium-Scale Production Facilities
The machine helps farms reduce dependence on manual labor while improving production consistency.
Nivel de automatización
The BMCXH800B is a highly automated mushroom bagging and rope tying machine.
Las funciones de automatización incluyen:
✔ Automatic substrate filling
✔ Automatic rope tying
✔ PLC touchscreen control
✔ Intelligent operation monitoring
✔ Fault alarm system
Compared with manual bagging and tying, the machine improves:
- Production speed
- Bag consistency
- Labor efficiency
- Factory management
Integration with Mushroom Production Lines
Equipos upstream
Trituradora de aserrín
Processes wood materials into suitable substrate particles.
Trituradora de mazorcas de maíz
Prepares agricultural waste materials for mushroom cultivation.
Mezcladora de Sustrato
Ensures uniform mixing of:
· Main substrate materials
· Water
· Nutrients
· Supplements
before entering the bagging machine.
Sistema transportador
Transfers prepared substrate automatically.
Equipos downstream
Esterilizador de vapor
Sterilizes filled cultivation bags to reduce contamination risk.
Máquina de inoculación para hongos
Provides efficient inoculation after sterilization and cooling.
Cultivation Racks
Supports incubation and fruiting management.
The BMCXH800B can serve as an important module in an automated mushroom production line.
Automation Options
The standard machine uses manual feeding operation. For higher production efficiency, it can be integrated with:
Automation level can be customized according to customer production capacity.
Servicio y Preguntas Frecuentes
Instalación y servicio
El soporte incluye:
- Machine positioning
- Electrical connection
- PLC system setup
- Production line integration guidance
Incluye:
- Pruebas de la máquina
- Parameter adjustment
- Trial production
- Optimization according to substrate characteristics
La capacitación abarca:
- Touchscreen operation
- Production monitoring
- Daily cleaning
- Basic maintenance
- Safety procedures
Las piezas de repuesto disponibles incluyen:
- Rope tying components
- Auger feeding parts
- PLC control components
- Mechanical wear parts
El soporte incluye:
- Solución de problemas a distancia
- Guía de operación
- Recomendaciones de mantenimiento
- Spare parts assistance
Preguntas frecuentes
The BMCXH800B combines:
- Automatic substrate filling
- Automatic rope tying
This eliminates the need for separate manual tying operations.
It is mainly suitable for:
- Seta ostra
- Seta oreja de madera
and other edible mushrooms cultivated with bag-growing methods.
Automatic rope tying improves:
- Sealing consistency
- Production speed
- Labor efficiency
Standardization of mushroom bags
Yes. Custom solutions can be discussed according to:
- Especie de hongo
- Bag specifications
- Production capacity requirements
- Factory automation level
- Production line layout
This allows the equipment to better match different commercial mushroom cultivation projects.
