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Mushroom Shelf Unloading Machine (Automatic Mushroom Basket Unloading Machine)

Рабочий диаметр 2 м портального ворошителя компоста SUMXH12A Mushroom Shelf Unloading Machine is an intelligent automatic unloading system designed for transferring mushroom cultivation baskets from growing shelves to transport areas, featuring PLC control, automatic detection, flexible shelf adjustment, and high-efficiency operation to reduce manual handling, improve production efficiency, and support large-scale mushroom cultivation.

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Основные технические характеристики

Модель

SUMXH12A

Тип оборудования

Машина для разгрузки грибных стеллажей

Основная функция

Automatic unloading and transferring mushroom cultivation baskets

Применение

Mushroom bag basket transportation from cultivation shelves

Мощность

1.8 kW

Unloading Efficiency

10-12 baskets/minute

Machine Weight

450 kg

Machine Dimension

1600 × 2000 × 2600 mm

Система управления

PLC Intelligent Control

Operation Mode

Automatic Mode + Manual Mode

Shelf Compatibility

Adjustable shelf layers

Basket Arrangement

Single-row / Double-row Adjustable

Detection System

Automatic Detection System

Alarm Function

Fault Alarm System

Уровень автоматизации

Fully Automatic

 

Описание продукта

 

Рабочий диаметр 2 м портального ворошителя компоста SUMXH12A Mushroom Shelf Unloading Machine is an advanced automation solution designed for modern edible mushroom cultivation factories. It is mainly used to automatically remove mushroom cultivation baskets from multi-layer growing shelves and transfer them to the next production stage, such as harvesting, transportation, or processing.

In large-scale mushroom cultivation facilities, thousands of cultivation baskets need to be moved between growing rooms and production areas. Traditional manual unloading requires significant labor, creates high physical workload, and reduces overall production efficiency. The SUMXH12A provides an automated solution by replacing manual basket unloading operations with precise mechanical handling.

The machine adopts an intelligent PLC control system with automatic detection and fault alarm functions. It can monitor operating conditions in real time and ensure stable unloading performance. The equipment supports both automatic and manual operation modes, allowing convenient switching during production adjustments, maintenance, or special operating conditions.

The SUMXH12A is designed with flexible shelf compatibility. The number of shelf layers and loading arrangement can be adjusted according to different mushroom cultivation room layouts. It supports both single-row and double-row basket handling, making it suitable for various multi-layer cultivation systems.

With an unloading efficiency of 10-12 baskets per minute, this machine significantly improves the speed of mushroom basket transfer while reducing labor dependency. It helps mushroom farms achieve a more efficient workflow, especially during large-scale harvesting periods when fast basket movement is required.

By integrating the SUMXH12A with other mushroom automation equipment, growers can build a complete intelligent cultivation system covering bag preparation, sterilization, inoculation, cultivation, unloading, and harvesting.

Принцип работы

01

Positioning the Machine at the Cultivation Shelf

The unloading machine is positioned near the mushroom growing shelf system.

The equipment is designed to match multi-layer cultivation racks and can adjust according to different shelf heights.

02

Automatic Detection and System Initialization

After starting operation, the PLC control system automatically checks:

  • Machine operating status
  • Shelf position
  • Basket loading condition
  • Safety operation parameters

If an abnormal situation occurs, the system activates the fault alarm function.

03

Shelf Height Adjustment

According to the preset shelf layer information, the machine automatically adjusts the working height.

This allows the equipment to handle different cultivation shelf structures and improve operational flexibility.

04

Automatic Basket Extraction

The machine automatically transfers mushroom cultivation baskets from the growing shelf.

The controlled movement ensures:

  • Stable basket handling
  • Accurate positioning
  • Reduced manual labor
  • Lower risk of basket damage
05

Automatic Basket Transfer

After removing the baskets from the shelf, the machine transfers them to the designated unloading position or transportation system.

The system supports:

  • Single-row unloading
  • Double-row unloading

This improves transfer efficiency and adapts to different factory layouts.

06

Continuous Automatic Operation

After completing one unloading cycle, the machine automatically continues with the next basket.

The PLC system continuously monitors operation conditions to maintain stable performance.

Подходящее сырьё и виды грибов

The SUMXH12A is mainly used for transporting mushroom cultivation baskets containing prepared mushroom bags.
It is suitable for cultivation materials including:

Sawdust-based mushroom substrate bags

Wood chip substrate bags

Corn cob-based substrate

Субстрат из хлопковой шелухи

Agricultural waste-based mushroom substrate

It is widely used for:

Вешенка обыкновенная (Pleurotus ostreatus)

Suitable for large commercial bag cultivation farms.

Эринги (Pleurotus eryngii)

Supports industrial multi-layer shelf cultivation.

Гриб шиитаке (Lentinula edodes)

Suitable for shelf-based sawdust bag cultivation systems.

Чёрный древесный гриб (Auricularia auricula-judae)

Suitable for short-bag cultivation production.

Other Bag-Grown Edible Mushrooms

Включая:

  • Гриб эноки
  • Гриб вешенка
  • Гриб агроцибе

Other commercial edible fungi varieties

Производительность / Масштаб производства

The SUMXH12A provides an unloading efficiency of:

10-12 cultivation baskets per minute

It is designed for:

  • Large mushroom cultivation factories
  • Commercial growing rooms
  • Multi-layer shelf cultivation farms
  • Automated edible fungi production facilities

Compared with manual unloading, it provides:

✔ Faster basket transfer
✔ Reduced labor requirements
✔ Improved production efficiency
✔ More stable operation
✔ Lower physical workload for workers

The machine is especially useful during large-scale harvesting and production turnover periods when a large number of cultivation baskets need to be moved quickly.

Уровень автоматизации

The SUMXH12A is equipped with an intelligent automatic control system.

Функции автоматизации включают:

✔ PLC intelligent control
✔ Automatic basket detection
✔ Automatic shelf positioning
✔ Adjustable shelf-layer control
✔ Single/double-row operation adjustment
✔ Fault detection and alarm system
✔ Manual operation mode for adjustment and maintenance

The operator mainly performs parameter settings, monitoring, and routine maintenance.

Интеграция с линией производства грибов

The Mushroom Shelf Unloading Machine can be integrated into a complete mushroom cultivation automation system.

Подключение вышестоящего оборудования

Mushroom Cultivation Equipment

  • Mushroom shelf loading machine
  • Mushroom growing room system
  • Environmental control equipment
  • Humidification system
Производственный процесс:
Bag Production → Sterilization → Inoculation → Shelf Loading → Mushroom Cultivation → Shelf Unloading

Подключение нижестоящего оборудования

Harvesting and Processing Equipment

  • Mushroom harvesting workstation
  • Mushroom sorting equipment
  • Packaging equipment
  • Basket transportation system

Logistics Equipment

  • Конвейерная система
  • Automated transport system
  • Storage area handling equipment
Complete workflow:
Cultivation Room → Automatic Unloading → Transportation → Harvesting → Processing → Packaging

Сервис и часто задаваемые вопросы

Монтаж и обслуживание

We provide professional support to ensure stable machine operation.

Монтаж и пусконаладка

Услуги включают:

  • Руководство по установке оборудования
  • Cultivation room layout planning
  • Shelf compatibility adjustment
  • Machine commissioning support
Обучение операторов

Обучение включает:

  • Процедуры эксплуатации оборудования
  • PLC control system usage
  • Automatic/manual mode switching
  • Методы ежедневного технического обслуживания
Поставка запасных частей

Доступные услуги:

  • Поставка оригинальных запасных частей
  • Wearing parts replacement
  • Руководство по техническому обслуживанию
Техническая поддержка

Поддержка включает:

  • Удалённая техническая помощь
  • Equipment troubleshooting
  • Operation optimization suggestions
Послепродажное обслуживание

Мы предоставляем:

  • Long-term technical consultation
  • Equipment maintenance support
  • Production line expansion solutions

Часто задаваемые вопросы

What is the main function of the mushroom shelf unloading machine?
The SUMXH12A is designed to automatically remove mushroom cultivation baskets from growing shelves and transfer them to the next production area, reducing manual handling work.
How efficient is this unloading machine?

The machine can unload approximately 10-12 cultivation baskets per minute, making it suitable for large-scale mushroom cultivation factories.

Can the machine work with different mushroom shelf systems?

Yes. The machine supports adjustable shelf layers and single-row or double-row operation, allowing adaptation to different cultivation room designs.

What mushroom cultivation systems can use this machine?

It is suitable for bag cultivation systems including oyster mushroom, king oyster mushroom, shiitake mushroom, black fungus, enoki mushroom, and other edible fungi.

Требует ли машина ручного управления?

The SUMXH12A supports automatic operation. Workers mainly perform monitoring, parameter adjustment, and maintenance instead of continuous manual unloading.

What safety functions does the machine have?
The equipment includes automatic detection and fault alarm functions to help operators identify abnormal conditions and maintain safe operation.
Can this machine be integrated with a complete mushroom production line?

Yes. It can be connected with shelf loading machines, growing room systems, environmental control equipment, conveyors, harvesting systems, and packaging equipment to create an automated mushroom production workflow.

Предоставление индивидуального механического оборудования
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Предоставление индивидуального механического оборудования
В соответствии с потребностями клиента
Будьте в курсе новостей Xinhai.
Демонстрация контактной формы