Steam Generator for Mushroom Cultivation (Electric Steam Boiler)
Рабочий диаметр 2 м портального ворошителя компоста SGXH83A Electric Steam Generator is a high-efficiency steam supply system designed for edible mushroom production, providing stable high-temperature steam for sterilization, substrate processing, and other cultivation processes with PLC automatic control, energy-efficient operation, and reliable steam output.
Основные технические характеристики
|
Модель |
SGXH83A |
|
Тип оборудования |
Electric Steam Generator / Steam Boiler |
|
Применение |
Steam supply for mushroom cultivation production |
|
Основная функция |
Generate high-temperature steam for sterilization and heating processes |
|
Heating Method |
Electric Heating |
|
Electric Heating Power |
60 kW |
|
Rated Steam Output |
83 kg/h |
|
Rated Steam Temperature |
170℃ |
|
Система управления |
PLC Fully Automatic Control |
|
Machine Dimension |
600 × 600 × 1500 mm |
|
Machine Weight |
180 kg |
|
Operation Mode |
Automatic Control |
|
Steam Supply Method |
Continuous Steam Generation |
|
Application Fields |
Sterilization, substrate processing, mushroom production line |
Описание продукта
Рабочий диаметр 2 м портального ворошителя компоста SGXH83A Electric Steam Generator is an essential auxiliary machine for modern edible mushroom production facilities. It is mainly designed to provide stable and continuous steam supply for mushroom cultivation processes, especially sterilization operations that require reliable high-temperature steam.
In edible mushroom cultivation, steam plays a critical role in preparing a clean cultivation environment. Before inoculation, mushroom substrate materials must undergo sterilization to reduce harmful microorganisms such as bacteria, molds, and competing fungi. A stable steam source directly affects sterilization efficiency and cultivation success rate.
The SGXH83A converts water into high-temperature steam through an efficient electric heating system. With a 60 kW heating power, the machine can produce up to 83 kg of steam per hour, providing sufficient thermal energy for mushroom production processes.
The equipment adopts a PLC fully automatic control system, which allows intelligent operation and precise management of the steam generation process. The system can automatically monitor and control operating parameters, improving safety, reducing manual workload, and ensuring stable steam output.
Compared with traditional steam supply methods, the SGXH83A features:
- Компактная конструкция
- Easy installation
- High energy efficiency
- Stable steam production
- Simple operation
- Automatic control
The compact size (600 × 600 × 1500 mm) makes it suitable for mushroom factories with limited installation space. It can be installed close to sterilization equipment or production lines, reducing steam transmission loss and improving overall efficiency.
The steam generator can be integrated with various mushroom cultivation equipment, including sterilization chambers, atmospheric sterilization cabinets, substrate processing systems, and other steam-demanding equipment.
Принцип работы
Water Supply
Clean water enters the steam generator through the water supply system.
The water level control system automatically monitors the internal water volume to ensure safe operation.
Electric Heating Process
The electric heating elements convert electrical energy into thermal energy.
The generated heat rapidly increases the water temperature until it reaches the evaporation point.
Steam Generation
As water continues heating, steam is produced inside the heating chamber.
The system separates steam from water to provide stable and continuous steam output.
Automatic Parameter Control
The PLC control system monitors and adjusts:
- Water level
- Heating status
- Steam pressure
- Operating conditions
This ensures stable steam production and improves operational safety.
Steam Supply to Mushroom Equipment
The generated steam is delivered through pipelines to connected equipment, including:
- Sterilization chambers
- Steam sterilizers
- Substrate treatment systems
The high-temperature steam transfers heat into mushroom cultivation materials to complete sterilization or heating processes.
Automatic Protection and Operation
The control system provides automatic protection functions.
When abnormal conditions occur, the system can stop operation or send alerts to ensure safe equipment use.
Suitable Applications and Mushroom Production Processes
It is suitable for:
Mushroom Substrate Sterilization
Providing steam for:
- Atmospheric sterilization chambers
- Sterilization cabinets
- Steam sterilization systems
Suitable substrate materials include:
- Sawdust substrate
- Субстрат из древесной щепы
- Субстрат из кукурузных початков
- Субстрат из хлопковой шелухи
- Субстрат из сельскохозяйственных отходов
Mushroom Cultivation Processes
The steam generator supports:
- Substrate sterilization
- Equipment sterilization
- Production environment heating
- Other thermal processing requirements
Подходящие виды грибов
The SGXH83A can support various edible mushroom cultivation systems, including:
Вешенка обыкновенная (Pleurotus ostreatus)
Used for sterilizing sawdust and agricultural waste substrates.
Эринги (Pleurotus eryngii)
Suitable for industrial substrate preparation.
Гриб шиитаке (Lentinula edodes)
Provides stable steam for bag cultivation processes.
Чёрный древесный гриб (Auricularia auricula-judae)
Supports short-bag cultivation sterilization
Гриб эноки (Flammulina velutipes)
Suitable for commercial cultivation facilities.
Другие съедобные грибы
Включая:
- Гриб вешенка
- Гриб агроцибе
- Гриб рейши
Other cultivated mushroom varieties
Производительность / Масштаб производства
With a rated steam output of:
83 kg/h
and a steam temperature of:
170℃
the SGXH83A is suitable for:
- Small and medium mushroom factories
- Automated cultivation workshops
- Mushroom substrate production facilities
- Laboratory and pilot production lines
Typical applications include:
✔ Small and medium sterilization chambers
✔ Mushroom substrate preparation workshops
✔ Continuous steam supply systems
✔ Automated mushroom production lines
The equipment can also be customized according to different steam consumption requirements.
Уровень автоматизации
The SGXH83A uses a PLC fully automatic control system.
Функции автоматизации включают:
✔ Automatic water supply control
✔ Automatic heating control
✔ Steam output adjustment
✔ Operating parameter monitoring
✔ Safety protection
✔ Intelligent fault alarm
The operator only needs to set operating parameters and perform routine inspections.
Интеграция с линией производства грибов
Подключение вышестоящего оборудования
Оборудование для подготовки субстрата
- Измельчитель опилок
- Substrate mixer
- Compost turner
Bag Preparation Equipment
- Automatic bagging machine
- Mushroom bag-sleeving machine
- Combined bagging machine
Raw Material Processing → Mixing → Bagging → Steam Sterilization
Подключение нижестоящего оборудования
Оборудование для стерилизации
- Atmospheric sterilization chamber
- Cylindrical sterilizer
- High-pressure sterilization chamber
- Small sterilizer
Оборудование для культивирования
- Inoculation equipment
- Камеры для выращивания грибов
- Environmental control systems
Substrate Preparation → Sterilization → Cooling → Inoculation → Cultivation
Сервис и часто задаваемые вопросы
Монтаж и обслуживание
For commercial mushroom production projects, technical support can be provided according to project requirements.
Professional support includes:
- Руководство по установке оборудования
- Steam pipeline connection suggestions
- System commissioning
- Operation parameter adjustment
Обучение включает:
- Equipment operation methods
- PLC control system usage
- Daily inspection procedures
- Требования к безопасной эксплуатации
Доступные услуги:
- Поставка оригинальных запасных частей
- Heating element replacement
- Control component support
- Руководство по техническому обслуживанию
Мы предоставляем:
- Удалённая техническая помощь
- Equipment troubleshooting
- Steam system optimization
Услуги включают:
- Long-term technical consultation
- Equipment maintenance support
- Production line expansion solutions
Часто задаваемые вопросы
It can supply steam for:
- Atmospheric sterilization chambers
- Sterilization cabinets
- Mushroom substrate sterilization systems
- Other steam-heated equipment
The SGXH83A has a rated steam output of 83 kg/h and a rated steam temperature of 170℃.
Yes. It uses a PLC automatic control system for intelligent operation, parameter monitoring, and safety management.
It is suitable for substrates including:
- Опилки
- Древесная щепа
- Кукурузные початки
- Хлопковая шелуха
- Сельскохозяйственные отходы
Yes. It can connect with sterilizers, substrate preparation equipment, bagging machines, and cultivation systems to provide stable steam support for automated mushroom production.
