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Solid Spawn Inoculation Machine for Mushroom Cultivation

Рабочий диаметр 2 м портального ворошителя компоста Solid Spawn Inoculation Machine is an integrated automated inoculation system designed for solid spawn inoculation of mushroom substrate bags, combining bag conveying, hole punching, inoculation and leveling in one production line to improve inoculation consistency and support efficient commercial mushroom cultivation.

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Основные технические характеристики

Спецификация

IMXH2800A

Тип машины

Solid Spawn Inoculation Machine

Применение

Solid Spawn Inoculation

Производительность

2,500–2,800 bags/h

Мощность

2.5 kW

Overall Dimensions

2720 × 1020 × 1700 mm

Machine Weight

850 kg

Compatible Bag Type

Tray mushroom bags

Bag Size / Format

15–20 flat/wide bag type

Основные функции

Conveying, Hole Punching, Inoculation, Leveling

Production Mode

Integrated Multi-Process Operation

 

The IMXH2800A is designed for high-speed solid spawn inoculation, particularly for mushroom bags used in commercial cultivation. Its integrated structure helps connect several preparation and inoculation operations into one continuous workflow.

Принцип работы

The IMXH2800A combines several inoculation-related processes into an integrated machine, reducing the need to manually transfer mushroom bags between individual operations.

01

Mushroom Bag Feeding

Prepared and sterilized mushroom substrate bags are introduced into the machine’s conveying system. The bags are transferred toward the processing section in an organized manner.

02

Bag Conveying

The integrated conveyor continuously transports the bags through the machine. This creates a consistent material flow and prepares each bag for subsequent processing.

03

Hole Punching

The machine performs the required hole-punching operation before inoculation. The holes provide access for the solid spawn and support the subsequent colonization process.

04

Solid Spawn Inoculation

Solid mushroom spawn is introduced into the prepared substrate bags through the inoculation mechanism. The integrated structure is designed to provide a consistent inoculation process for continuous production.

05

Leveling

After inoculation, the machine performs the leveling operation, helping distribute the inoculated material into a more consistent position within the bag.

05

Continuous Output

The processed mushroom bags are transferred out of the machine and can continue to the next stage, such as incubation and rack storage.

The complete workflow can therefore be summarized as:

Bag Feeding → Conveying → Hole Punching → Solid Spawn Inoculation → Leveling → Output

Подходящее сырьё и области применения для грибов

The machine is designed for solid spawn inoculation of prepared mushroom substrate bags rather than raw-material processing.
Typical substrate materials used before this stage can include:
Опилки
Wood-based substrate
Кукурузный початок
Пшеничные отруби
Agricultural biomass
Other formulated mushroom growing substrates

Производительность / Масштаб производства и уровень автоматизации

Рабочий диаметр 2 м портального ворошителя компоста IMXH2800A has a rated processing efficiency of 2,500–2,800 bags per hour, making it suitable for commercial mushroom farms and production facilities requiring relatively high-throughput inoculation.

С объёмом камеры 2.5 kW power requirement, the machine integrates multiple operations within one equipment unit rather than requiring separate manual stations for conveying, hole punching, inoculation and leveling.

Production Scale

It is particularly suitable for:

  • Коммерческие грибные фермы
  • Medium- to large-scale mushroom cultivation
  • Factory-style mushroom production
  • High-volume shiitake production
  • Continuous mushroom bag processing lines

Уровень автоматизации

The machine can be regarded as an integrated mechanized inoculation system, rather than a simple manual inoculation workstation.

Its major advantage is process integration:

Conveying + Hole Punching + Inoculation + Leveling

This helps create a more continuous workflow between substrate sterilization and incubation.

Integration with Mushroom Production Lines

The Solid Spawn Inoculation Machine is normally positioned after substrate preparation, bagging and sterilization, and before incubation.

Вспомогательное оборудование на входе

The machine can be connected with:

  • Дробилка для опилок
  • Измельчитель кукурузных початков
  • Смеситель субстрата
  • Машина для фасовки грибного субстрата в мешки
  • Стерилизатор для грибов
  • Парогенератор
  • Стеллаж для стерилизации
  • Substrate Cooling Area 

Вспомогательное оборудование на выходе

After inoculation, the bags can proceed to:

  • Incubation Racks
  • Incubation Room
  • Shelf Loading Machine
  • Mushroom Fruiting Room
  • Fruiting Racks
  • Оборудование для сбора и переработки грибов
A typical production sequence is:
Raw Material Crushing → Substrate Mixing → Bagging → Sterilization → Cooling → Solid Spawn Inoculation → Incubation

Сервис и часто задаваемые вопросы

Монтаж и обслуживание

For commercial mushroom production projects, installation and commissioning can be arranged according to the project scope.

Руководство по установке

Technical guidance can be provided for equipment positioning, production-line layout and connection with upstream and downstream equipment.

Пусконаладка

Support can be provided during initial commissioning to check the conveying, hole-punching, inoculation and leveling processes.

Обучение операторов

Operators can receive guidance on machine operation, production procedures, routine cleaning and basic maintenance.

Spare Parts

Replacement parts can be supplied according to the machine configuration and maintenance requirements.

Техническая поддержка

Technical assistance can be provided for operating procedures, equipment adjustment and troubleshooting.

Послепродажное обслуживание

After-sales technical support can be provided according to the project and equipment service requirements.

Часто задаваемые вопросы

What type of inoculation does this machine perform?
The IMXH2800A is a solid spawn inoculation machine, designed for mushroom substrate bags that use solid mushroom spawn rather than liquid inoculation.
What is the production capacity?

The specified processing efficiency is 2,500–2,800 mushroom bags per hour. Actual production performance can depend on bag format, substrate condition, feeding consistency and operating conditions.

Which mushrooms is the machine designed for?

The machine is specifically described for shiitake mushroom solid inoculation, particularly for compatible tray-type flat/wide bags. Other mushroom varieties may require confirmation of bag format and inoculation method before selection.

What processes are integrated into the machine?

The machine integrates bag sterilization-related process connection, conveying, hole punching, solid spawn inoculation and leveling into an overall production workflow. The supplied specification identifies conveying, punching, inoculation and leveling as the main integrated operations.

What substrate materials can be used before inoculation?
Common mushroom substrates can include sawdust, corn cob, wheat bran and other formulated agricultural or wood-based materials. The substrate should be properly prepared, bagged and sterilized before inoculation.
Can the machine be connected to a mushroom bagging and sterilization line?
Yes. It is designed to work as part of a larger mushroom production line. A typical arrangement is Substrate Mixer → Bagging Machine → Sterilizer → Cooling → Solid Spawn Inoculation Machine → Incubation.
What bag size is suitable for the IMXH2800A?

The provided specification identifies 15–20 flat/wide tray mushroom bags as the applicable bag format. Buyers should provide their actual bag dimensions and format when confirming compatibility for a specific production project.

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