Industrial Bag-Stripping Machine for Mushroom Waste Recycling (Mushroom Bag Separator)
Рабочий диаметр 2 м портального ворошителя компоста BRMXH8000A Bag-Stripping Machine is a high-capacity mushroom waste recycling machine designed to crush used mushroom cultivation bags and automatically separate plastic bags from spent substrate, helping large-scale mushroom farms reduce labor costs, recycle cultivation waste, and convert spent substrate into valuable organic fertilizer materials.
Основные технические характеристики
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Модель |
BRMXH8000A |
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Тип оборудования |
Industrial Bag-Stripping Machine / Mushroom Bag Separator |
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Основная функция |
Mushroom cultivation bag crushing and substrate-bag separation |
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Применение |
Recycling used and contaminated mushroom bags |
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Мощность |
7 kW |
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Processing Capacity |
6000-8000 bags/hour |
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Machine Weight |
660 kg |
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Machine Dimension |
4000 × 750 × 1800 mm |
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Processing Method |
Feeding → Crushing → Material-Bag Separation |
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Operation Mode |
Continuous Automatic Processing |
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Suitable Industry |
Edible mushroom cultivation waste recycling |
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Output Material |
Separated plastic bags and reusable spent substrate |
Описание продукта
Рабочий диаметр 2 м портального ворошителя компоста BRMXH8000A Industrial Bag-Stripping Machine is a professional recycling solution developed for large-scale edible mushroom cultivation factories. It is mainly used to process waste mushroom cultivation bags after harvesting or contaminated mushroom bags during cultivation, separating plastic bags from spent mushroom substrate through an efficient crushing and separation process.
In commercial mushroom production, thousands or even millions of cultivation bags are consumed every production cycle. After mushrooms are harvested, a large amount of spent substrate remains inside plastic bags. Traditional manual bag removal requires intensive labor, takes a long time, and creates challenges for waste management.
The BRMXH8000A provides an efficient automated solution by integrating feeding, crushing, and material-bag separation into one machine. It can process large quantities of waste mushroom bags continuously, significantly improving recycling efficiency compared with manual processing methods.
During operation, the machine first receives used mushroom bags through the feeding system. The internal crushing mechanism breaks the bags and loosens the substrate material. Then, through the separation process, the plastic bags are separated from the spent mushroom substrate, allowing both materials to be collected separately.
The separated mushroom substrate has excellent recycling value and can be further processed into:
- Organic fertilizer
- Compost materials
- Soil improvement products
- Agricultural recycling resources
The separated plastic bags can be collected for centralized disposal or recycling.
With a processing capacity of 6000-8000 bags per hour, the BRMXH8000A is especially suitable for large mushroom farms, centralized substrate recycling centers, and industrial edible fungi production facilities.
The machine adopts a compact horizontal structure with dimensions of 4000 × 750 × 1800 mm, making it easier to integrate into existing production areas. Its 7 kW power system provides stable performance while maintaining reasonable energy consumption.
By introducing the BRMXH8000A into mushroom production systems, growers can achieve cleaner production, reduce waste disposal costs, and improve overall environmental sustainability.
Принцип работы
Feeding Waste Mushroom Bags
Used mushroom cultivation bags or contaminated mushroom bags are collected after cultivation.
Workers or conveyor systems feed the waste bags into the machine inlet.
Suitable materials include:
- Spent mushroom substrate bags
- Contaminated cultivation bags
- Used plastic mushroom growing bags
Crushing Process
After entering the machine, the mushroom bags move into the crushing chamber.
The crushing mechanism performs:
- Bag cutting
- Substrate loosening
- Material separation preparation
The process breaks the connection between plastic bags and internal substrate, making separation easier.
Substrate and Plastic Bag Separation
After crushing, the mixed materials enter the separation system.
The machine separates:
Spent Mushroom Substrate
Collected for further recycling.
Possible applications:
- Organic fertilizer production
- Composting
- Soil conditioning
Plastic Cultivation Bags
Collected separately for disposal or recycling.
Continuous Processing
The machine continuously processes incoming waste bags.
The automatic workflow reduces manual intervention and improves processing efficiency.
Material Collection
Separated materials are discharged through different outlets.
The recycling process is completed efficiently:
Waste Mushroom Bags → Crushing → Separation → Substrate Recycling + Plastic Collection
Подходящее сырьё и виды грибов
Suitable Materials
Включая:
- Sawdust mushroom substrate bags
- Wood chip substrate bags
- Agricultural waste substrate bags
- Spent mushroom blocks
- Contaminated mushroom cultivation bags
Suitable Mushroom Species
Вешенка обыкновенная (Pleurotus ostreatus)
Commonly produced using large quantities of bag cultivation systems.
Эринги (Pleurotus eryngii)
Suitable for industrial-scale cultivation waste recycling.
Гриб шиитаке (Lentinula edodes)
Processes spent sawdust-based cultivation bags.
Чёрный древесный гриб (Auricularia auricula-judae)
Suitable for short-bag cultivation waste.
Гриб эноки (Flammulina velutipes)
Applicable for commercial production waste treatment.
Другие съедобные грибы
Включая:
- Гриб вешенка
- Гриб агроцибе
- Гриб рейши
- Other bag-grown mushroom varieties
Производительность / Масштаб производства
The BRMXH8000A provides a processing capacity of:
6000-8000 Bags Per Hour
It is designed for:
- Large mushroom cultivation factories
- Industrial edible fungi farms
- Centralized waste recycling facilities
- Mushroom substrate recycling plants
Compared with manual processing, it provides:
✔ High processing efficiency
✔ Reduced labor requirements
✔ Faster waste treatment
✔ Improved recycling utilization
✔ Cleaner production environment
The machine is especially suitable for mushroom factories that generate large amounts of spent substrate every day.
Уровень автоматизации
The BRMXH8000A is designed for continuous automatic operation.
Automation features include:
✔ Automatic feeding
✔ Automatic crushing
✔ Automatic bag-substrate separation
✔ Continuous production operation
The operator mainly needs to:
- Supply waste bags
- Monitor operation status
- Collect separated materials
This greatly reduces manual handling and improves factory automation.
Интеграция с линией производства грибов
Подключение вышестоящего оборудования
The BRMXH8000A works after:
Mushroom Cultivation and Harvesting Equipment
- Mushroom growing shelves
- Mushroom cultivation rooms
- Harvesting systems
Производственный процесс:
Substrate Preparation → Bagging → Sterilization → Inoculation → Cultivation → Harvesting → Waste Bag Recycling
Подключение нижестоящего оборудования
After separation, it can connect with:
Substrate Recycling Equipment
- Organic fertilizer production equipment
- Composting systems
- Fermentation equipment
Waste Handling Systems
- Conveyor systems
- Storage equipment
- Recycling collection systems
Complete recycling workflow:
Waste Mushroom Bags → Bag-Stripping → Substrate Recycling → Organic Fertilizer Production
Сервис и часто задаваемые вопросы
Монтаж и обслуживание
Монтаж и пусконаладка
Professional support includes:
- Руководство по установке оборудования
- Рекомендации по планировке производственной линии
- Initial operation testing
- Parameter adjustment support
Обучение операторов
Обучение включает:
- Процедуры эксплуатации машины
- Feeding requirements
- Safety operation methods
- Ежедневное техническое обслуживание
Поставка запасных частей
Доступные услуги:
- Поставка оригинальных запасных частей
- Wearing parts replacement
- Рекомендации по техническому обслуживанию
Техническая поддержка
Мы предоставляем:
- Удалённая техническая помощь
- Equipment troubleshooting
- Operation optimization solutions
Послепродажное обслуживание
Услуги включают:
- Long-term technical consultation
- Equipment maintenance support
- Production recycling system improvement suggestions
Часто задаваемые вопросы
The BRMXH8000A can process approximately 6000-8000 mushroom bags per hour, making it suitable for large-scale mushroom farms.
The separated spent substrate can be reused as raw material for:
- Organic fertilizer
- Compost
- Agricultural soil improvement products
It can process waste bags from oyster mushroom, king oyster mushroom, shiitake mushroom, black fungus, enoki mushroom, and other edible fungi.
No. The machine automatically completes crushing and separation, significantly reducing manual labor requirements.
Yes. With a capacity of 6000-8000 bags/hour, it is designed for commercial mushroom farms and industrial-scale waste processing requirements.
