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Automatic Mushroom Bagging and Rope Tying Machine for Edible Mushroom Cultivation

The BMCXH800B Automatic Mushroom Bagging and Rope Tying Machine is an intelligent integrated solution designed for commercial edible mushroom production. Using a cylinder holding auger structure, PLC touchscreen control, automatic detection and fault alarm functions, this machine completes substrate filling and bag tying automatically, reducing manual operation and improving production efficiency for large-scale oyster mushroom and wood ear mushroom cultivation.

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Основные технические характеристики

The BMCXH800B is designed for mushroom farms seeking to upgrade from manual bag preparation to automated substrate bagging and sealing operations. Traditional manual filling and tying require significant labor and often result in inconsistent bag density and production speed. This machine integrates filling and rope tying into one continuous process, helping mushroom factories improve efficiency and production standardization.

The machine adopts a cylinder holding auger structure, which ensures stable substrate feeding and dense filling. Equipped with a PLC touchscreen intelligent control system, operators can easily monitor machine operation, adjust parameters and receive fault notifications during production.

Спецификация

BMCXH800B

Тип машины

Automatic Mushroom Bagging and Rope Tying Machine

Применение

Mushroom Substrate Filling & Automatic Rope Tying

Machine Dimensions

2500 × 650 × 1350 mm

Machine Weight

325 kg

Мощность

6.5 kW

Production Efficiency

700–800 bags/hour

Система управления

PLC Intelligent Touchscreen Control

Detection Function

Intelligent Detection System

Safety Function

Fault Alarm System

Bagging Structure

Cylinder Holding Auger Structure

Operation Mode

Automatic

Основные функции

Automatic Filling + Automatic Rope Tying

Suitable Mushrooms

Oyster Mushroom, Wood Ear Mushroom and other bag-grown mushrooms

 

Принцип работы

The BMCXH800B completes mushroom bag preparation through an integrated automatic workflow.
01

Подготовка субстрата

Before entering the machine, mushroom cultivation materials are prepared through upstream processing equipment.

Common materials include:

  • Hardwood sawdust
  • Кукурузный початок
  • Хлопковая шелуха
  • Солома
  • Древесная щепа
  • Сельскохозяйственные отходы

The substrate should be crushed, mixed evenly and adjusted to suitable moisture content before bagging.

02

Bag Placement

The empty mushroom cultivation bag is placed onto the machine filling position.

The operator mainly performs bag installation, while the machine automatically completes the following filling and tying operations.

03

Automatic Substrate Feeding

The machine uses a cylinder holding auger structure to transport and compress the substrate into the cultivation bag.

This structure provides:

  • Stable material feeding
  • Uniform filling density
  • Compact substrate structure
  • Reduced internal air gaps

Consistent substrate density is important for healthy mycelium growth and stable mushroom production.

04

Intelligent Filling Control

The PLC control system manages the filling process automatically.

The system can monitor:

  • Machine operating status
  • Производственный процесс
  • Abnormal conditions

The intelligent detection system helps identify operating problems, while the fault alarm function reminds operators when maintenance or adjustment is required.

05

Automatic Rope Tying

After the bag reaches the preset filling amount, the machine automatically completes the rope tying process.

Compared with manual tying, automatic tying provides:

  • Faster production speed
  • More consistent sealing
  • Reduced labor requirements
06

Finished Bag Output

After filling and tying, the completed mushroom bags are transferred to the next production stage:

Sterilization → Cooling → Inoculation → Incubation → Fruiting

Подходящее сырьё и применение в грибоводстве

Suitable Substrate Materials

The BMCXH800B is suitable for edible mushroom factories using bag cultivation methods.
Субстрат из древесных опилок лиственных пород 
Субстрат из кукурузных початков 
Straw-based substrate
Wood chip materials
Cottonseed hull mixtures 
Other formulated mushroom growing media 

Подходящие сорта грибов

Вешенка обыкновенная (Pleurotus ostreatus)

The BMCXH800B is particularly suitable for oyster mushroom farms.

Advantages include:

  • High-volume bag preparation
  • Stable substrate density
  • Reduced manual tying work
  • Improved production efficiency

Oyster mushroom factories often require large quantities of cultivation bags, making automated bagging and tying equipment valuable for continuous production.

Wood Ear Mushroom (Auricularia spp.)

The machine is also suitable for wood ear mushroom cultivation, especially for farms using large numbers of bag-based cultivation systems.

Automatic rope tying helps improve production consistency during large-scale cultivation.

Other Bag-Cultivated Mushrooms

Depending on cultivation methods and bag specifications, the machine can also support other edible mushroom varieties requiring automatic filling and sealing processes.

Производительность, масштаб производства и уровень автоматизации

The BMCXH800B provides a production efficiency of 700–800 bags/hour, making it suitable for medium and large mushroom production facilities.

Recommended Applications

Commercial Mushroom Farms

Подходит для:

  • Oyster mushroom factories
  • Wood ear mushroom production bases
  • Industrial cultivation workshops
  • Automated substrate preparation lines

Medium-Scale Production Facilities

The machine helps farms reduce dependence on manual labor while improving production consistency.

Уровень автоматизации

The BMCXH800B is a highly automated mushroom bagging and rope tying machine.

Функции автоматизации включают:

✔ Automatic substrate filling
✔ Automatic rope tying
✔ PLC touchscreen control
✔ Intelligent operation monitoring
✔ Fault alarm system

Compared with manual bagging and tying, the machine improves:

  • Production speed
  • Bag consistency
  • Labor efficiency
  • Factory management

 

Integration with Mushroom Production Lines

The BMCXH800B can be integrated into a complete mushroom production workflow:

Вспомогательное оборудование на входе

Дробилка для опилок
Processes wood materials into suitable substrate particles.

Измельчитель кукурузных початков
Prepares agricultural waste materials for mushroom cultivation.

Смеситель субстрата
Ensures uniform mixing of:

· Main substrate materials

· Water

· Nutrients

· Supplements

before entering the bagging machine.

Конвейерная система
Transfers prepared substrate automatically.

Вспомогательное оборудование на выходе

Паровой стерилизатор
Sterilizes filled cultivation bags to reduce contamination risk.

Машина для инокуляции грибов
Provides efficient inoculation after sterilization and cooling.

Cultivation Racks
Supports incubation and fruiting management.

The BMCXH800B can serve as an important module in an automated mushroom production line.

Raw Material Processing → Substrate Mixing → Automatic Bagging & Rope Tying → Sterilization → Inoculation → Incubation → Fruiting

Automation Options

The standard machine uses manual feeding operation. For higher production efficiency, it can be integrated with:

Feeding conveyors
Storage systems
Системы пылеудаления
Automatic substrate production lines

Automation level can be customized according to customer production capacity.

Сервис и часто задаваемые вопросы

Монтаж и обслуживание

Руководство по установке

Поддержка включает:

  • Machine positioning
  • Electrical connection
  • PLC system setup
  • Production line integration guidance
Услуги по пусконаладке

Включает:

  • Тестирование машины
  • Parameter adjustment
  • Trial production
  • Optimization according to substrate characteristics
Обучение операторов

Обучение охватывает:

  • Touchscreen operation
  • Production monitoring
  • Daily cleaning
  • Basic maintenance
  • Safety procedures
Поставка запасных частей

Доступные запасные части включают:

  • Rope tying components
  • Auger feeding parts
  • PLC control components
  • Mechanical wear parts
Техническая поддержка и послепродажное обслуживание

Поддержка включает:

  • Удалённая диагностика неисправностей
  • Руководство по эксплуатации
  • Рекомендации по техническому обслуживанию
  • Spare parts assistance

Часто задаваемые вопросы

What is the production capacity of the BMCXH800B?
The machine can process approximately 700–800 mushroom bags per hour. Actual capacity depends on substrate characteristics, bag size and operating conditions.
What functions does this machine combine?

The BMCXH800B combines:

  • Automatic substrate filling
  • Automatic rope tying

This eliminates the need for separate manual tying operations.

Which mushrooms can use this machine?

It is mainly suitable for:

  • Вешенка обыкновенная
  • Древесный гриб (аурикулярия)

and other edible mushrooms cultivated with bag-growing methods.

How does the PLC control system improve operation?
The PLC touchscreen system allows operators to monitor machine status, adjust production parameters and receive fault alarms, making operation easier and more reliable.
What advantages does automatic rope tying provide?

Automatic rope tying improves:

  • Sealing consistency
  • Production speed
  • Labor efficiency

Standardization of mushroom bags

Can the machine work with a complete mushroom production line?
Yes. It can be connected with crushers, substrate mixers, conveyors, sterilizers, inoculation machines and cultivation equipment.
Можно ли customize машину?

Yes. Custom solutions can be discussed according to:

  • Видом грибов
  • Bag specifications
  • Production capacity requirements
  • Factory automation level
  • Production line layout

This allows the equipment to better match different commercial mushroom cultivation projects.

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Предоставление индивидуального механического оборудования
В соответствии с потребностями клиента
Будьте в курсе новостей Xinhai.
Демонстрация контактной формы