Automatic Mushroom Bagging and Sealing Machine for Edible Mushroom Cultivation
The BMCXH900B Automatic Mushroom Bagging and Sealing Machine is an integrated solution designed for industrial edible mushroom production, combining substrate filling and bag sealing in one automatic process. With PLC industrial control, a 7-inch human-machine interface, linear guide rail transmission, infrared safety protection and adjustable filling parameters, it helps mushroom factories improve production efficiency, reduce labor requirements and achieve standardized cultivation bag preparation.
Especificaciones Clave
|
Especificación |
BMCXH900B |
|
Tipo de máquina |
Automatic Mushroom Bagging and Sealing Machine |
|
Aplicación |
Mushroom Substrate Filling & Bag Sealing |
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Machine Dimensions |
2620 × 920 × 1430 mm |
|
Machine Weight |
354 kg |
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Potencia |
5.0 kW |
|
Production Efficiency |
700–1000 bags/hour |
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Sistema de Control |
PLC Industrial Controller |
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Operation Interface |
7-inch Human-Machine Interface (HMI) |
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Guide System |
Linear Guide Rail Slide |
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Safety Protection |
Double-Side 4 Infrared Safety Light Curtains |
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Bagging Structure |
Cylinder Holding Structure |
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Filling Adjustment |
Length, Tightness and Speed Adjustable |
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Operation Mode |
Automatic |
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Función principal |
Automatic Filling + Bag Sealing |
Principio de Funcionamiento
Preparación del sustrato
Before entering the machine, mushroom cultivation materials are prepared through previous processing steps.
Typical materials include:
- Hardwood sawdust
- Mazorca de maíz
- Cáscara de semilla de algodón
- Paja
- Virutas de madera
- Sustrato de residuos agrícolas
The substrate should be crushed, mixed evenly and adjusted to the appropriate moisture level before filling.
Bag Placement
The operator only needs to place the empty cultivation bag onto the machine filling position.
The machine adopts a cylinder holding structure, which fixes the bag securely during filling and prevents deformation during operation.
Automatic Substrate Filling
After receiving the operation command, the PLC control system starts the filling process.
The machine automatically controls:
- Substrate feeding
- Filling quantity
- Bagging speed
- Filling density
The adjustable filling parameters allow the machine to adapt to different cultivation requirements.
Substrate Compaction and Shape Control
During filling, the cylinder holding structure ensures that the substrate is compressed evenly.
This helps achieve:
- Dense substrate structure
- Uniform bag shape
- Reduced air gaps inside the bag
These conditions are important for stable mushroom mycelium growth.
Automatic Bag Sealing
After filling reaches the preset value, the machine automatically completes the bag sealing process.
The integrated design eliminates the need for separate manual sealing operations, improving production continuity.
Finished Bag Transfer
The completed mushroom bags are transferred to the next production stage:
Materias primas adecuadas y aplicaciones para hongos
Suitable Substrate Materials
The processed sawdust has uniform particle size and good moisture absorption characteristics, making it suitable for mushroom substrate production.
Variedades de hongos adecuadas
The machine is especially suitable for commercial shiitake mushroom factories.
Benefits include:
- Standardized bag size
- Consistent substrate density
- Faster preparation of large quantities of cultivation bags
- Reduced manual labor
Oyster mushroom farms using sawdust, corn cob or agricultural waste substrates can use this machine for efficient bag preparation.
The integrated filling and sealing process is suitable for wood ear mushroom cultivation requiring large quantities of uniform substrate bags.
The machine can also support other edible mushroom varieties depending on cultivation bag specifications and substrate formulas.
Capacidad, escala de producción y nivel de automatización
The BMCXH900B provides a production efficiency of 700–1000 bags/hour, making it suitable for medium and large-scale mushroom cultivation facilities.
Recommended Applications
Industrial Mushroom Farms
Adecuada para:
- Commercial mushroom factories
- Large cultivation bases
- Standardized substrate production workshops
Medium-Sized Mushroom Production Lines
The machine can replace multiple manual processes and improve production efficiency.
Nivel de automatización
The BMCXH900B is a highly automated mushroom bagging and sealing machine.
Las funciones de automatización incluyen:
✔ PLC industrial control
✔ 7-inch touchscreen operation
✔ Automatic substrate filling
✔ Automatic sealing
✔ Parameter adjustment
✔ Safety monitoring
Compared with traditional manual filling and sealing methods, it significantly reduces labor intensity and improves production consistency.
Integración con la línea de producción de hongos
Equipos upstream
Trituradora de aserrín
Used for processing wood materials into suitable substrate particles.
Trituradora de mazorcas de maíz
Processes agricultural residues for mushroom cultivation.
Mezcladora de Sustrato
Ensures uniform mixing of:
· Main substrate materials
· Water
· Nutrients
· Supplements
before entering the bagging machine.
Sistema transportador
Automatically transfers prepared substrate to the production station.
Equipos downstream
Esterilizador de vapor
Sterilizes filled mushroom bags to reduce contamination risk.
Máquina de inoculación para hongos
Provides efficient inoculation after sterilization and cooling.
Cultivation Racks
Supports incubation and fruiting management.
Servicio y Preguntas Frecuentes
Instalación y servicio
Los servicios incluyen:
- Machine placement guidance
- Electrical connection instructions
- PLC system setup
- Production line connection assistance
Incluye:
- Pruebas de la máquina
- Parameter adjustment
- Filling density optimization
- Trial production
La capacitación abarca:
- PLC touchscreen operation
- Production parameter adjustment
- Daily cleaning
- Basic maintenance
- Safety procedures
Las piezas de repuesto disponibles incluyen:
- Sealing components
- Guide rail parts
- Electrical control components
- Mechanical wear parts
El soporte incluye:
- Solución de problemas a distancia
- Guía de operación
- Recomendaciones de mantenimiento
- Spare parts assistance
Preguntas frecuentes
It is suitable for:
- Seta shiitake
- Seta ostra
- Seta oreja de madera
Other edible mushrooms cultivated in substrate bags
