Perforated Belt Sorting Machine for Mushroom Grading
The PBSMXH750A Perforated Belt Sorting Machine is an automatic mushroom grading and sorting system that uses multi-level perforated conveyor belts to separate mushrooms by size, improving sorting efficiency, reducing manual labor, and providing a consistent grading solution for commercial mushroom processing facilities.
Especificaciones Clave
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Artículo |
Especificación |
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Modelo |
PBSMXH750A |
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Nombre del producto |
Perforated Belt Sorting Machine |
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Aplicación |
Mushroom size grading and sorting |
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Sorting Structure |
3 conveyor belts with 4 grading levels |
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Machine Size |
2700 × 1200 × 900 mm |
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Motor Power |
0,75 kW |
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Voltaje |
220V / 380V (customizable) |
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Machine Weight |
200 kg |
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Main Components |
Perforated grading belt, shaking system, frame, control box |
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Belt Material |
Food-grade PVC perforated belt |
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Frame Material |
Stainless steel structure |
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Speed Control |
Variable frequency motor |
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Operation Mode |
Automatic conveying and grading |
Principio de Funcionamiento
The PBSMXH750A Perforated Belt Sorting Machine combines conveyor transportation, perforated screening, and adjustable-speed control to achieve efficient mushroom size classification.
Feeding Mushrooms:
Fresh mushrooms are placed onto the feeding section of the machine. The mushrooms enter the perforated conveyor belt system and begin moving through the grading area.
onveyor Transportation:
The food-grade PVC perforated belt continuously transports mushrooms forward. The belt surface is specially processed with smooth-edged holes to prevent damage to mushrooms during movement.
Size Classification:
As mushrooms move along the belt, smaller mushrooms pass through the smaller perforation levels first, while larger mushrooms continue moving forward until reaching the corresponding grading section.
The machine uses a 3-belt, 4-level sorting structure, allowing mushrooms to be separated into different size categories according to production requirements.
Adjustable Sorting Speed:
The control system uses a variable frequency motor, allowing operators to adjust the conveyor speed according to mushroom variety, size, and required sorting accuracy.
Collection of Graded Products:
After passing through different grading sections, mushrooms of different sizes are collected separately for further processing, packaging, drying, or fresh market sales.
Materias primas adecuadas y tipos de hongos
The PBSMXH750A is mainly designed for post-harvest mushroom grading and sorting.
It is suitable for:
- Fresh mushrooms
- Cultivated edible fungi
- Harvested mushroom products requiring size classification
Applicable mushroom varieties include:
- Seta shiitake
- Seta ostra
- Hongo rey ostra
- Button mushroom
- Hongo enoki
- Seta oreja de madera
- Other edible mushroom varieties with size grading requirements
The machine is especially suitable for mushroom farms and processing facilities that need consistent product classification before packaging or further processing.
Typical applications:
- Fresh mushroom packaging
- Mushroom export preparation
- Mushroom processing factories
- Agricultural cooperatives
- Granjas comerciales de hongos
Capacity / Production Scale and Automation Level
The PBSMXH750A is designed for continuous mushroom grading operations and provides a more efficient alternative to manual sorting.
Its advantages include:
- Continuous conveyor operation
- Adjustable sorting speed
- Multi-level size classification
- Reduced manual sorting requirements
- More consistent grading results
Automation Level: Semi-Automatic / Automatic Conveying Sorting
The machine automatically completes mushroom transportation and size separation. Operators mainly perform feeding and product collection.
The actual processing capacity depends on:
- Variedad de hongo
- Mushroom size distribution
- Feeding amount
- Required grading accuracy
- Conveyor speed settings
The machine is suitable for:
- Granjas de hongos pequeñas y medianas
- Mushroom processing workshops
- Commercial mushroom production facilities
For larger production requirements, multiple sorting units can be integrated into a larger processing line.
Integration with Mushroom Processing Equipment
Upstream Equipment:
- Mushroom cultivation system
- Mushroom fruiting racks
- Mushroom harvesting equipment
- Mushroom collection conveyors
Processing Equipment Integration:
After sorting, mushrooms can be connected with:
- Mushroom Stem Remover Machine– removes shiitake mushroom stems before further processing
- Mushroom Slicer / Mushroom Cutting Machine– cuts mushrooms into required sizes
- Secadora de hongos– processes mushrooms into dried products
- Washing equipment
- Weighing and packaging machines
A typical mushroom processing workflow:
Mushroom Cultivation → Harvesting → Cleaning → Size Sorting → Stem Removal → Slicing / Drying → Packaging
The machine can also be combined with conveyors and automatic packaging systems to improve production efficiency.
Servicio y Preguntas Frecuentes
Available services include:
Soporte de instalación
- Guía para la instalación de equipos
- Machine positioning recommendations
- Electrical connection support
Puesta en marcha
- Conveyor speed adjustment
- Sorting performance testing
- Production line integration support
Capacitación de operadores
- Machine operation training
- Feeding and collection methods
- Daily cleaning procedures
- Safety operation instructions
Suministro de piezas de repuesto
- Conveyor belt components
- Motor and electrical parts
- Componentes resistentes al desgaste
Soporte técnico
- Remote operation guidance
- Troubleshooting assistance
- Recomendaciones de mantenimiento
Servicio posventa
- Long-term technical consultation
- Equipment usage support
- Replacement part assistance
Preguntas frecuentes
It can be used for many edible mushrooms, including shiitake, oyster mushroom, king oyster mushroom, button mushroom, enoki, and other mushroom products requiring size grading.
The machine uses perforated conveyor belts with different hole sizes. Smaller mushrooms fall through earlier grading sections, while larger mushrooms continue moving to later sections.
Yes. The machine is equipped with a variable frequency motor, allowing operators to adjust conveyor speed according to mushroom type and production requirements.
Yes. The sorting belt is made from food-grade PVC material, and the perforation edges are processed smoothly to reduce mushroom damage during transportation.
Yes. It can be connected with mushroom harvesting systems, stem removers, slicers, dryers, and packaging equipment to create a complete post-harvest mushroom processing solution.
