30+ عامًا من التميز في آلات زراعة الفطر والحلول المتكاملة

Fermentation Tank for Mushroom Liquid Spawn Production

يمكن تخصيص قطر العمل البالغ 2 م لقلّاب الكمبوست الجسرية Mushroom Fermentation Tank is a vertical stainless-steel vessel designed for controlled liquid spawn and microbial fermentation, combining a hygienic SUS304 tank structure with controlled heating, sterile air filtration and agitation to provide a more controlled environment for liquid culture preparation and fermentation.

اطلب عرض سعر

المواصفات الرئيسية

المواصفات

FTXH200B

FTXH320A

Heating Method

Electric Heating

Steam Heating

Design / Nominal Volume

200 L

320 L

Working / Actual Culture Volume

160 لتر

300 L

Tank Structure

Double-Layer

Vertical Tank

المادة

SUS304 Stainless Steel

SUS304 Stainless Steel

Inner Tank Thickness

3 mm

4 mm

Head Thickness

3 mm

4 mm

Inner Tank Size

Ø500 × 1000 mm

—

Maximum Outer Diameter

Ø650 mm

—

Overall Height

Approx. 1550 mm

—

الوزن

Approx. 140 kg

—

Heating Power

12 kW

Steam Heating

Agitation

التحريك الهوائي

—

Inner Surface

Mirror Polished

Polished

Outer Surface

Brushed Finish

Brushed Finish

ترشيح الهواء

Double External Filter

Air Filtration System

Filter Element

5-inch cartridge

—

Filtration Precision

0.01 ميكرومتر

—

Air Connection

Quick Connection

—

 

يمكن تخصيص قطر العمل البالغ 2 م لقلّاب الكمبوست الجسرية FTXH200B is a more fully specified electric-heating model with pneumatic agitation and an external sterile-air filtration system, while the FTXH320A provides a larger 300 L working volume and uses steam heating, making it suitable for mushroom production facilities with an existing steam supply.

مبدأ العمل

The fermentation tank provides a closed vessel for preparing and cultivating liquid microbial cultures under controlled conditions.

01

Preparation of Culture Medium

The required liquid culture medium is prepared from appropriate nutrients and water according to the cultivation formula. The medium is introduced into the fermentation tank through the designated inlet.

For mushroom applications, the exact culture-medium formulation should be selected according to the target mushroom species and spawn-production process.

02

Tank Sealing and Preparation

The vertical tank is designed as a closed structure. The FTXH200B uses a SUS304 double-layer tank, while the FTXH320A uses a SUS304 tank and head structure.

The hygienic stainless-steel construction and polished inner surfaces facilitate cleaning and preparation before fermentation.

03

التدفئة

The two models use different heating methods:

  • FTXH200B:electric heating with a rated heating power of 12 kW and automatic temperature control.
  • FTXH320A:steam heating, suitable for facilities with an available steam source.

Heating brings the culture medium to the required process temperature.

04

Sterile Air Supply

During liquid culture production, air quality is important. The FTXH200B is equipped with a double external filtration system using a 5-inch filter cartridge with 0.01 μm filtration precision.

The tank also has a dedicated breathing port, helping manage gas exchange while supporting the controlled vessel environment.

05

Agitation

The FTXH200B uses pneumatic agitation to keep the liquid culture medium mixed during the process.

Continuous or controlled agitation can help maintain a more uniform culture environment throughout the tank.

06

التلقيح

The tank provides a dedicated inoculation port for introducing the required microbial or mushroom culture under controlled operating conditions.

07

Culture Observation and Sampling

The FTXH200B is equipped with observation ports and a sampling port, allowing operators to monitor the culture and take samples during the process.

08

Liquid Spawn Discharge

After the required fermentation/culture process is completed, the liquid culture can be discharged through the dedicated outlet and transferred to the next stage of mushroom inoculation.

المواد الخام المناسبة وتطبيقات الفطر

Unlike a mushroom substrate mixer or bagging machine, the fermentation tank does not primarily process solid cultivation materials such as sawdust or corn cob. Its main application is liquid culture and liquid spawn preparation. Potential culture-media components may include:
الماء
Soluble nutrients
Carbohydrate sources
Nitrogen sources
Mineral nutrients
Other ingredients specified by the mushroom liquid-culture formula

السعة / نطاق الإنتاج ومستوى الأتمتة

FTXH200B – 200 L Fermentation Tank

The FTXH200B has a 200 L nominal tank volume and an actual culture volume of approximately 160 لتر. Its 12 kW electric heating system, automatic temperature control, pneumatic agitation and dedicated filtration system make it suitable for controlled liquid culture production.

Its compact dimensions of approximately Ø650 mm maximum outer diameter × 1550 mm height can be useful for small and medium-scale mushroom spawn production facilities.

FTXH320A – 320 L Fermentation Tank

The FTXH320A has a 320 لتر تصميمي وحجم عمل 300 لتر, providing a larger batch size for commercial liquid spawn production.

Its steam-heating configuration can be particularly useful for mushroom factories that already operate a central steam system.

مستوى الأتمتة

The equipment provides a controlled fermentation process, with the FTXH200B specifically equipped with automatic temperature control and pneumatic agitation.

It should be regarded as process-controlled fermentation equipment, rather than a completely unmanned liquid spawn production line. Additional pumps, sensors, controllers or transfer systems can be incorporated according to the customer’s production requirements.

التكامل مع معدات إنتاج المشروم

The fermentation tank is generally positioned in the liquid spawn preparation section of a mushroom production facility.

المعدات الأولية

It can be integrated with:

  • Water Treatment System
  • Culture Medium Preparation Tank
  • خلاط الركيزةfor other cultivation processes
  • معدات التعقيم
  • مولد البخار
  • Air Compressor
  • Sterile Air Filtration System

المعدات اللاحقة

After liquid culture preparation, the fermented liquid spawn can be transferred to:

  • آلة تلقيح اللقاح السائل
  • Mushroom Bagging and Inoculation Line
  • زجاجات زراعة الفطر
  • Incubation Room

Liquid Spawn Storage/Transfer System

A liquid spawn workflow can be arranged as:
Water & Nutrient Preparation → Culture Medium Preparation → Sterilization/Heating → Fermentation Tank → Liquid Spawn Culture

على سبيل المثال:
Fermentation Tank → Liquid Spawn Inoculation Machine → Mushroom Bags/Bottles → Incubation → Fruiting

الخدمة والأسئلة الشائعة

التركيب والخدمة

إرشادات التركيب

Technical guidance for tank positioning, piping connections, heating-system connections and production-line integration.

التشغيل التجريبي

Support with initial heating, agitation, air filtration and basic operating parameter checks.

تدريب المشغلين

Training can cover equipment operation, temperature-control procedures, sampling, cleaning and routine operating practices.

Spare Parts

Replacement components and consumables can be supplied according to the equipment configuration, including filtration-related components where applicable.

الدعم الفني

Technical assistance can be provided for equipment operation, process integration and troubleshooting.

خدمة ما بعد البيع

After-sales technical support can be provided according to the project requirements and equipment configuration.

الأسئلة الشائعة

What is a fermentation tank used for in mushroom cultivation?
It is primarily used for liquid culture and liquid spawn production. It provides a closed vessel where the culture medium can be heated, mixed and supplied with filtered air under controlled conditions.
What is the difference between FTXH200B and FTXH320A?

The FTXH200B has a 200 L nominal volume and approximately 160 L actual culture volume, uses electric heating and includes pneumatic agitation plus a specified 0.01 μm external filtration system.

The FTXH320A has a larger 320 لتر تصميمي وحجم عمل 300 لتر and uses steam heating, making it suitable for facilities with an existing steam supply.

Can the fermentation tank produce liquid mushroom spawn?

Yes. The equipment is designed for microbial fermentation and can be incorporated into mushroom liquid spawn production systems, provided the appropriate culture medium, strain and process parameters are used.

Which mushrooms can use liquid spawn produced with this equipment?

Potential applications include oyster, shiitake, king oyster, enoki, lion’s mane and wood ear mushrooms, as well as other species compatible with liquid culture technology. The exact process should be confirmed according to the mushroom strain and culture formula.

Does the FTXH200B include temperature control?
Yes. The FTXH200B uses electric heating with a 12 kW heating power and automatic temperature control.
How does the FTXH200B provide sterile air?
The FTXH200B is equipped with a double external filtration system using a 5-inch filter cartridge with a specified filtration precision of 0.01 μm, together with a dedicated breathing port.
Can the fermentation tank connect directly to a liquid inoculation machine?

Yes. It can be incorporated upstream of a آلة تلقيح اللقاح السائل. After the liquid culture reaches the required process condition, it can be transferred to the inoculation system for mushroom bags or bottles, creating a more continuous liquid-spawn production workflow.

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