Bottle Filling Machine for Mushroom Cultivation
该 食用菌装瓶机 is a servo-controlled automatic filling system designed for preparing mushroom cultivation bottles with consistent substrate density, featuring automatic bottle handling, pressing and hole punching to improve filling efficiency and uniformity for commercial bottle-based mushroom production.
主要规格
|
规格 |
BFMXH800A |
|
机器类型 |
食用菌装瓶机 |
|
Overall Dimensions |
1.25 × 0.45 × 1.13 m |
|
Compatible Bottle Capacity |
500–2000 ml |
|
Production Capacity |
650–800 bottles/h |
|
Working Voltage |
220V / 380V |
|
Total Power |
3.8 kW |
|
主电机 |
2.2 kW |
|
Running Servo Motor |
1.0 kW |
|
Bottle-Pressing Servo Motor |
0.6 kW |
|
控制系统 |
Servo Control System |
|
Operation |
Touchscreen Control Panel |
|
主要功能 |
Automatic Bottle Holding, Pressing, Filling, Hole Punching |
The machine is designed around a servo-controlled operating system and touchscreen interface, allowing key filling parameters to be adjusted according to the bottle and substrate requirements.
工作原理
The BFMXH800A uses spiral feeding to deliver prepared mushroom substrate into cultivation bottles while coordinating bottle positioning, pressing and hole punching.
基质制备
Prepared mushroom cultivation substrate is supplied to the machine’s feeding section. The substrate should be mixed evenly before filling to maintain consistent material distribution.
Typical substrate components may include sawdust, agricultural residues and nutritional additives, depending on the mushroom cultivation formula.
Two-Stage Mixing
The machine is equipped with an upper and lower mixing system.
The upper section uses a vibrating mixing action, while the lower section uses a material-dispersion and feeding action. This two-stage mixing arrangement helps keep the substrate moving evenly and reduces material accumulation during operation.
Spiral Feeding
The substrate is delivered into the bottles through a spiral feeding mechanism. The main motor drives the main shaft through a belt and clutch system.
This spiral feeding method provides relatively fast material delivery while helping achieve a compact and consistent fill.
Automatic Bottle Handling
The servo control system coordinates bottle positioning and handling. The machine can automatically perform bottle holding, reducing the need for operators to manually position each bottle during filling.
Bottle Pressing
After substrate filling, the bottle pressing mechanism compacts the substrate. The pressing parameters can be adjusted to control the tightness of the substrate at different positions.
Hole Punching
The machine can automatically perform the hole-punching operation required for the subsequent mushroom cultivation process.
The filling tightness at the bottom, middle and bottle-mouth sections can be adjusted according to the cultivation requirements.
适用原材料与蘑菇应用
Common substrate materials may include:
Suitable Mushroom Applications
Bottle cultivation is commonly associated with mushrooms that use standardized cultivation bottles, particularly:
- Enoki Mushroom
- King Oyster Mushroom
- Shiitake Mushroom
- Lion’s Mane Mushroom
- Other bottle-cultivated edible or specialty mushrooms where the bottle dimensions and substrate formulation are compatible.
The machine is especially suitable for commercial facilities using 500–2000 ml cultivation bottles.
产能/生产规模与自动化水平
The BFMXH800A has a specified production efficiency of 650–800 bottles per hour.
Actual output can vary depending on the bottle-mouth specification, as different bottle designs can require different filling and handling times.
Automation Features
The machine provides several automated functions:
- Automatic bottle holding
- Automatic substrate filling
- Automatic pressing
- Automatic hole punching
- Servo-controlled operation
- Touchscreen parameter control
- Adjustable filling tightness
The ability to adjust substrate tightness at the bottle bottom, middle and mouth is particularly useful when different cultivation processes require different substrate densities.
This makes the BFMXH800A suitable for small to medium commercial mushroom farms as well as larger bottle-cultivation production lines.
Integration with Mushroom Production Lines
上游设备
It can be integrated with:
- 锯末粉碎机
- 玉米芯粉碎机
- 基质混合机
- Substrate Conveyor
- Raw Material Storage Hopper
下游设备
After filling, the bottles can be transferred to:
- 蘑菇灭菌器
- 灭菌架
- 蒸汽发生器
- Cooling Area
- Laminar Flow Clean Bench
- 食用菌接种机
- Incubation Room
- Incubation Racks
- Fruiting Room
Substrate Preparation → Mixing → Bottle Filling & Hole Punching → Sterilization → Cooling → Inoculation → Incubation → Fruiting
服务与常见问题
安装与服务
Support can be provided for machine positioning, electrical connection requirements and integration with upstream and downstream equipment.
The machine can be checked and adjusted during initial commissioning, including bottle handling, substrate feeding, pressing and hole-punching functions.
Operators can be trained in touchscreen operation, filling adjustment, routine cleaning and basic operating procedures.
Replacement components can be supplied according to the machine configuration and maintenance requirements.
Technical assistance can be provided for parameter adjustment, operation and troubleshooting.
After-sales technical support can be provided according to the equipment and project requirements.
常见问题
The specified capacity is 650–800 bottles per hour. Actual output depends partly on the bottle-mouth design and operating conditions.
Yes. The machine allows the substrate tightness at the bottle bottom, middle and bottle mouth to be adjusted according to the cultivation requirements.
Yes. It can be integrated between a 基质混合机 和 蘑菇灭菌器, followed by cooling and inoculation equipment. A typical line is Crushing → Mixing → Bottle Filling → Sterilization → Cooling → Inoculation → Incubation → Fruiting.
