Atmospheric Pressure Sterilization Chamber for Mushroom Cultivation (Steam Sterilizer)
يمكن تخصيص قطر العمل البالغ 2 م لقلّاب الكمبوست الجسرية ASXH6200A Atmospheric Pressure Sterilization Chamber is a large-scale steam sterilization system designed for edible mushroom cultivation substrate treatment, using high-temperature atmospheric steam circulation to eliminate harmful microorganisms in cultivation materials and provide a clean, stable foundation for mushroom inoculation and growth.
المواصفات الرئيسية
|
الطراز |
ASXH6200A |
|
نوع المعدات |
Atmospheric Pressure Sterilization Chamber / Steam Sterilizer |
|
التطبيق |
Mushroom cultivation substrate sterilization |
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الوظيفة الرئيسية |
High-temperature steam sterilization under atmospheric pressure |
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الأبعاد الخارجية |
6200 × 2200 × 2430 mm |
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Internal Net Width & Height |
2.2 m × 2.2 m |
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External Width & Height |
Approx. 2.4 m × 2.4 m |
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Length Customization |
Available according to customer requirements |
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Maximum Temperature |
Up to 105℃ |
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Inner Chamber Material |
2 mm stainless steel corrugated plate |
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Outer Panel Material |
1 mm stainless steel plate |
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Insulation Layer |
100 mm rock wool insulation |
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Bottom Plate Thickness |
5 mm stainless steel plate |
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Structural Support |
National standard 10# channel steel reinforced frame |
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Door Type |
Single door |
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Door Sealing System |
Inflatable sealing structure |
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نظام التحكم |
Computerized digital control system |
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Operation Mode |
Automatic temperature, pressure, air inlet and exhaust control |
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Alarm System |
Automatic abnormal alarm |
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Sterilization Method |
Atmospheric steam sterilization |
يمكن تخصيص قطر العمل البالغ 2 م لقلّاب الكمبوست الجسرية ASXH6200A Atmospheric Pressure Sterilization Chamber is a professional sterilization solution developed for large-scale edible mushroom cultivation factories. It is mainly used for sterilizing mushroom cultivation substrates, such as sawdust-based materials, agricultural waste substrates, and other cultivation media before inoculation.
Sterilization is one of the most important steps in mushroom cultivation. Cultivation materials naturally contain various microorganisms, including bacteria, molds, and other fungi. If these microorganisms are not effectively controlled, they may compete with mushroom mycelium, causing contamination and reducing cultivation success rates.
The ASXH6200A uses high-temperature steam circulation under atmospheric pressure to create a clean sterilization environment. Steam generated by heating water enters the sterilization chamber and continuously contacts the cultivation materials. The heat energy penetrates into the substrate, causing microbial proteins and biological structures to denature, effectively reducing harmful microorganisms and preparing the substrate for pure mushroom cultivation.
The equipment adopts a fully stainless-steel structure. The internal chamber uses 2 mm stainless steel corrugated plates, while the external structure uses stainless steel panels combined with a 10 cm thick rock wool insulation layer. This design improves heat preservation performance, reduces heat loss, saves energy, and ensures stable sterilization temperature.
The bottom structure uses a 5 mm stainless steel plate with reinforced 10# national standard channel steel support, providing strong load-bearing capacity and long-term durability under heavy production conditions.
The ASXH6200A is equipped with a computerized control system that automatically manages:
- درجة الحرارة
- Pressure
- Steam inlet
- Exhaust process
- Abnormal alarm functions
After parameters are set, operators do not need to continuously monitor the equipment, which reduces labor requirements and improves production efficiency.
The chamber length can be customized according to customer requirements, making it suitable for different factory layouts, basket sizes, and production capacities.
مبدأ العمل
The BFMXH800A uses spiral feeding to deliver prepared mushroom substrate into cultivation bottles while coordinating bottle positioning, pressing and hole punching.
Loading Mushroom Cultivation Materials
Prepared mushroom substrate bags or cultivation containers are placed into the sterilization chamber using baskets, carts, or loading systems.
Suitable materials include:
- أكياس ركيزة نشارة الخشب
- ركيزة المخلفات الزراعية
- زجاجات زراعة عيش الغراب
Other heat-resistant cultivation containers
Chamber Sealing
After loading is completed, the stainless-steel door is closed.
The inflatable sealing system expands to create a tight seal, preventing steam leakage and maintaining a stable sterilization environment.
Steam Generation
Water is heated to boiling temperature to generate high-temperature steam.
The steam enters the sterilization chamber and circulates evenly throughout the internal space.
Heat Penetration and Sterilization
The steam transfers heat to the cultivation materials.
During the sterilization process:
- High temperature destroys harmful microorganisms
- Microbial proteins and nucleic acids are denatured
- Bacteria, molds, and unwanted fungi are eliminated
The equipment maintains a temperature close to 100℃-105℃ for a specific period depending on:
- نوع الركيزة
- Material volume
- Loading density
- متطلبات الإنتاج
Typical atmospheric sterilization cycles require approximately 8-12 hours.
Automatic Temperature and Process Control
The digital control system automatically regulates:
- إمداد البخار
- Temperature maintenance
- Exhaust operation
- Alarm monitoring
This ensures stable sterilization quality and reduces manual operation requirements.
Cooling and Material Removal
After sterilization is completed, steam is gradually released.
Once the chamber reaches a safe condition, sterilized materials can be removed and transferred to the inoculation process.
المواد الخام المناسبة وتطبيقات الفطر
Suitable Materials
Suitable Mushroom Species
فطر المحار (Pleurotus ostreatus)
Suitable for large-scale bag cultivation using sawdust or agricultural waste substrate.
فطر المحار الملكي (Pleurotus eryngii)
Provides sterilized substrate preparation for commercial cultivation.
فطر شيتاكي (Lentinula edodes)
Suitable for sawdust-based cultivation bags.
عيش الغراب الأسود (Auricularia auricula-judae)
Suitable for short-bag cultivation systems.
مشروم إينوكي (Flammulina velutipes)
Supports industrial substrate preparation.
فطريات صالحة للأكل أخرى
بما في ذلك:
- فطر المأكولات البحرية
- عيش الغراب Agrocybe
- فطر ريشي
- Other cultivated
- mushroom varieties
السعة / نطاق الإنتاج
The ASXH6200A is designed for:
- Medium and large mushroom factories
- Industrial cultivation facilities
- مزارع الفطر التجارية
- Centralized substrate production centers
Its large chamber size allows customers to process large quantities of cultivation materials in one batch.
Advantages include:
✔ Large sterilization capacity
✔ Stable steam circulation
✔ Reduced labor requirements
✔ Suitable for continuous production
✔ Improved sterilization consistency
The customized chamber length allows adaptation to different production scales and factory layouts.
مستوى الأتمتة
The ASXH6200A features an intelligent digital control system.
تشمل وظائف الأتمتة:
✔ التحكم الأوتوماتيكي في درجة الحرارة
✔ Automatic steam inlet control
✔ Automatic exhaust control
✔ Digital parameter setting
✔ Abnormal operation alarm
✔ No continuous manual supervision required
The operator mainly needs to:
- Load materials
- Set sterilization parameters
- Monitor equipment status
- Perform routine maintenance
Integration with Mushroom Production Lines
Before sterilization, it can connect with:
معدات تحضير الركيزة
- كسارة نشارة الخشب
- خلاط ركيزة الفطر
- Compost turner
Bag Preparation Equipment
- آلة التعبئة الأوتوماتيكية
- Mushroom bag-sleeving machine
- Combined bagging machine
الربط بالمعدات اللاحقة
- Automatic inoculation machine
- Liquid spawn inoculation system
- Mushroom shelf loading machine
- Environmental control system
- Humidification equipment
- غرف نمو الفطر
Raw Material Processing → Mixing → Bagging → Atmospheric Sterilization
الخدمة والأسئلة الشائعة
التركيب والخدمة
Professional support includes:
- الإرشاد في تركيب المعدات
- Factory layout suggestions
- Steam pipeline connection guidance
- Initial commissioning assistance
يشمل التدريب:
- إجراءات تشغيل المعدات
- Digital control system usage
- Sterilization parameter setting
- Daily inspection methods
- متطلبات التشغيل الآمن
تشمل الخدمات:
- توريد قطع الغيار الأصلية
- Sealing component replacement
- Electrical component support
- إرشادات الصيانة
نحن نقدم:
- المساعدة التقنية عن بُعد
- استكشاف أعطال التشغيل وإصلاحها
- Sterilization process optimization
- Production line consultation
الخدمات المتاحة:
- الدعم التقني طويل الأمد
- Equipment maintenance guidance
- Production capacity improvement solutions
الأسئلة الشائعة
What is the difference between atmospheric sterilization and high-pressure sterilization?
The typical sterilization time is approximately 8-12 hours, depending on substrate type, loading quantity, and cultivation requirements.
It can sterilize:
- أكياس ركيزة نشارة الخشب
- رقائق الخشب
- ركيزة المخلفات الزراعية
- Mushroom cultivation containers
- Other edible fungi cultivation materials
Yes. It can connect with substrate preparation equipment, bagging machines, inoculation systems, cultivation shelves, and environmental control equipment to create a complete automated mushroom production process.
