Combined Bagging Machine for Mushroom Cultivation (Auto Bagging + Collar + Cap + Basket Loading)
يمكن تخصيص قطر العمل البالغ 2 م لقلّاب الكمبوست الجسرية BMCXH3000A آلة التعبئة المركبة في الأكياس is a fully automatic mushroom bag production system integrating automatic bag feeding, substrate filling, collar installation, cap pressing, and basket loading, designed to help commercial mushroom farms achieve high-speed production, reduce labor costs, and improve the consistency and quality of mushroom cultivation bags.
المواصفات الرئيسية
|
الطراز |
BMCXH3000A |
|
نوع الآلة |
Fully Automatic Combined Bagging Machine |
|
الوظائف الرئيسية |
Automatic bagging, collar installation, cap pressing, basket loading |
|
التطبيق |
Short bag cultivation and mushroom spawn bag preparation |
|
الطاقة الإنتاجية |
2800-3000 bags/hour |
|
Power Supply |
22 كيلوواط |
|
Machine Dimension |
6700 × 2180 × 2030 mm |
|
Machine Weight |
4500 kg |
|
مستوى الأتمتة |
Fully Automatic |
|
نظام التحكم |
PLC + Servo Motor Control |
|
Bag Supply Method |
Cutting bags or roll film bags |
|
Operation Requirement |
One operator can manage single or multiple machines |
|
Suitable Mushroom Species |
King Oyster Mushroom, Seafood Mushroom, Velvet Shank Mushroom, Pleurotus Mushroom, Enoki Mushroom, Oyster Mushroom, etc. |
|
Main Advantages |
High efficiency, accurate filling, stable bag quality, reduced labor cost |
يمكن تخصيص قطر العمل البالغ 2 م لقلّاب الكمبوست الجسرية BMCXH3000A Fully Automatic Combined Bagging Machine is an advanced mushroom cultivation automation system developed for large-scale edible mushroom production factories. It integrates multiple processes including automatic bag feeding, substrate filling, collar installation, cap pressing, and basket loading into one complete production unit.
In traditional mushroom cultivation operations, bag preparation requires multiple workers to complete different processes, which increases labor costs and creates inconsistent bag quality. The BMCXH3000A solves these problems by providing a continuous and automated production solution, helping mushroom growers improve production efficiency while maintaining uniform mushroom bag standards.
With a high production capacity of 2800-3000 bags per hour, this machine is especially suitable for industrial mushroom farms requiring large-volume daily production. The equipment adopts a dual-bag filling structure, allowing two bags to be filled simultaneously, greatly improving production efficiency while reducing weight deviation between mushroom bags.
The machine uses advanced PLC control technology and servo motors to achieve precise automatic operation. Operators can easily adjust substrate filling quantity, bag tightness, and other production parameters through the touchscreen interface. This provides flexible control for different mushroom species and cultivation requirements.
The BMCXH3000A supports two bag supply methods: pre-cut bags and roll film bags, providing customers with more production flexibility. After substrate filling, the machine automatically completes collar installation, cap pressing, and basket loading, allowing one operator to manage a single machine or multiple production units, significantly reducing labor requirements.
مبدأ العمل
Automatic Bag Feeding
The machine automatically supplies empty mushroom cultivation bags into the working position.
Customers can choose between:
- Pre-cut plastic cultivation bags
- Roll film bag production mode
The automatic feeding system ensures continuous operation and accurate bag positioning.
Automatic Substrate Filling
Prepared mushroom substrate is transported into the filling system.
The machine automatically measures and fills the substrate into mushroom bags. The dual filling structure allows two bags to be processed simultaneously, improving production speed.
The filling amount and substrate compression level can be adjusted through the touchscreen control system according to different cultivation requirements.
Bag Shaping and Tightness Adjustment
After filling, the machine automatically shapes the mushroom bags and controls the internal substrate density.
The adjustable tightness ensures:
- Uniform bag appearance
- Suitable substrate structure
Better conditions for mycelium growth
Automatic Collar Installation
After bag forming, the machine automatically installs cultivation collars onto the mushroom bags.
The positioning system ensures accurate collar placement and stable connection.
Automatic Cap Pressing
The machine automatically places and presses caps onto the collars.
This process improves production consistency and prepares mushroom bags for sterilization and inoculation.
Automatic Basket Loading
Finished mushroom bags are automatically arranged and loaded into cultivation baskets.
The completed bags can then be transferred directly to sterilization, cooling, inoculation, and cultivation processes.
المواد الخام المناسبة وتطبيقات الفطر
Suitable Substrate Materials
It is widely used for:
بما في ذلك:
- مشروم الإينوكي
- Pleurotus varieties
- Other bag cultivation mushroom species
السعة / نطاق الإنتاج
The BMCXH3000A provides a production capacity of:
2800-3000 mushroom bags per hour
It is designed for:
- Large mushroom cultivation factories
- مزارع الفطر التجارية
- Industrial substrate production companies
- Automated edible fungi production lines
Compared with traditional manual operations, this machine can significantly improve production speed, reduce labor dependency, and maintain stable mushroom bag quality.
مستوى الأتمتة
The BMCXH3000A is a fully automatic mushroom bag production system.
تشمل وظائف الأتمتة:
✔ Automatic bag feeding
✔ Automatic substrate filling
✔ Automatic bag forming
✔ Automatic collar installation
✔ Automatic cap pressing
✔ Automatic basket loading
✔ PLC intelligent control
✔ Servo motor precision positioning
✔ Touchscreen parameter adjustment
Only one operator is required for monitoring and basic operation, making it suitable for modern intelligent mushroom factories.
Integration with Mushroom Production Lines
الربط بالمعدات الأولية
Mushroom Substrate Preparation Line
The machine can connect with:
- كسارة نشارة الخشب
- Substrate mixer
- Compost mixing machine
- Automatic conveyor system
These machines prepare and transport cultivation substrate before bagging.
الربط بالمعدات اللاحقة
- Mushroom substrate sterilizer
- Autoclave sterilization system
- Automatic inoculation machine
- Mushroom spawn injection system
· Mushroom growing room system
· Environmental control system
· Humidification equipment
By combining these machines, customers can establish a complete automated mushroom production line from raw material processing to mushroom cultivation.
الخدمة والأسئلة الشائعة
التركيب والخدمة
- إرشادات تركيب الآلة
- Production line layout planning
- Equipment commissioning support
- Parameter adjustment assistance
يشمل التدريب:
- إجراءات تشغيل الآلة
- Touchscreen control usage
- طرق الصيانة اليومية
- Production parameter adjustment
نحن نقدم:
- Original spare parts
- Wearing parts replacement
- توصيات الصيانة
Support services include:
- المساعدة التقنية عن بُعد
- استكشاف أعطال التشغيل وإصلاحها
- Production optimization guidance
- استشارات طويلة الأمد بشأن المعدات
- دعم الصيانة
- Production expansion solutions
الأسئلة الشائعة
The machine can produce approximately 2800-3000 mushroom bags per hour, making it suitable for large-scale industrial mushroom production.
Due to its fully automatic design, one operator can manage one machine or multiple machines, greatly reducing labor costs compared with manual production.
The main advantages include higher production speed, lower labor requirements, consistent mushroom bag quality, easy operation, and better suitability for modern commercial mushroom factories.
